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Signature Motion SteadyRail Systems

Signature Motion SteadyRail Systems
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Signature Motion SteadyRail Systems

Product catalog summary
Specifications:
The document outlines specifications for linear motion systems, focusing on ball screw and lead screw options. It highlights the necessity of specifying screw lead when placing an order.

Basic Dynamic and Static Load Ratings:
The basic dynamic load rating (C) is the load under which 90% of identical systems can function for 2,000,000 inches without damage. The basic static load rating (CO) is defined as the load at which permanent deformation equals 0.0001 times the diameter of the rolling element.

Ambient Working Temperature:
The ambient working temperature range varies by model, with sealed stainless steel systems operating between -20°C and 120°C.

Frictional Resistance:
Frictional resistance is influenced by model, load weight, speed, and lubricant. The coefficient of friction for recirculating and linear motion bushings ranges from 0.002 to 0.003.

Shaft Deflection:
Shaft deflection can greatly affect system performance and lifespan. The document provides an equation to calculate maximum shaft deflection based on various parameters.

Load Considerations:
Proper system selection requires evaluating the loads on the bearing. Equations are included to assess the impact of load position and center of gravity on system selection.

Contact Information:
BWC offers contact details for further inquiries and provides additional services such as mechanical automation solutions and CAD drawings.
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Catalog excerpts

Signature Motion SteadyRail Systems-1

Expertly Designed, Delivered to Perform Signature Motion SteadyRail Systems Mechanical Automation Solutions Positioning Stages & Tables

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Signature Motion SteadyRail Systems-3

LINEAR MOTION SYSTEMS System Overview BWC Signature Motion SteadyRail™ is constructed of high quality aluminum alloy components and is protected with a clear anodized surface finish. Stage 1 - End Supported Systems Stage 2 - Continuously Supported Systems Stage 3 - Double End Supported Systems Stage 4 - Double Continuously Supported Systems

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Signature Motion SteadyRail Systems-4

LINEAR MOTION SYSTEMS Part Number System SteadyRail™ Linear Motion Systems (Formerly: LM Systems) 04 J CS Txx B Notes: Standard Travel Lengths: 06, 12, 18, 24, 30, 36, 42, 48 Type 1 and 2 use System Length (LXX), Type 3 and 4 use Travel Length (TXX)

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Signature Motion SteadyRail Systems-5

STAGE 1 TYPE A & B - End Supported System Type A / Single Pillow Blocks L1 Unit: inch * Based on a travel of 2 million inches. System Type Standard System Lengths (L) Stage 1 - B Travel length is calculated by subtracting the pillow block length (L1) and both the end support block length (L2) from the total system length (L).

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Signature Motion SteadyRail Systems-6

LINEAR MOTION SYSTEMS STAGE 1 TYPE C - End Supported System Type C / Single Pillow Blocks Travel length is calculated by subtracting the carriage length (L1) and both the end support block length (L2) from the total system length (L). Unit: inch

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Signature Motion SteadyRail Systems-7

LINEAR MOTION SYSTEMS STAGE 1 TYPE D - End Supported System Type D / Double Wide Pillow Blocks Travel length is calculated by subtracting the carriage length (L1) and both the end support block length (L2) from the total system length (L). Unit: inch

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Signature Motion SteadyRail Systems-8

LINEAR MOTION SYSTEMS STAGE 2 TYPE A & B - Continuously Supported System Type A / Single Pillow Blocks Unit: inch Travel length is calculated by sub-tracting the pillow block length (L1) from the total system length (L).

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Signature Motion SteadyRail Systems-9

STAGE 2 TYPE C - Continuously Supported System Type C / Single Pillow Blocks Travel length is calculated by subtracting the carriage length (L1) from the total system length (L). Unit: inch Part No. Shaft Dia. Max. Load (lbs.) L1 D Thru Hole / Bolt Size

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Signature Motion SteadyRail Systems-10

STAGE 2 TYPE D - Continuously Supported System Type D / Double Wide Pillow Blocks Travel length is calculated by subtracting the carriage length (L1) from the total system length (L). Unit: inch Part No. Shaft Dia. Max. Load * (lbs.) L1 B1 B2 B3 D Thru Hole / Bolt Size

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Signature Motion SteadyRail Systems-11

LINEAR MOTION SYSTEMS STAGE 3 TYPE A - End Supported System Type A / Single Pillow Blocks Unit: inch * Based on a travel of 2 million inches. Unit: inch Travel Overall System Length (L)

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Signature Motion SteadyRail Systems-12

STAGE 3 TYPE B - End Supported System with Ball Screw Type B / Single Pillow Blocks Unit: inch * Based on a travel of 2 million inches. Unit: inch Travel Overall System Length (L) Various ball screw & lead screw options available. See page 4 for standard options Please specify screw lead when ordering or call BWC for available options.

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Signature Motion SteadyRail Systems-13

LINEAR MOTION SYSTEMS STAGE 4 TYPE A - Continuously Supported System Type A / Single Pillow Blocks Unit: inch * Based on a travel of 2 million inches. ** For 12", 24", and 36" travel lengths subtract 1" of "Y" dimension. Unit: inch Travel Overall System Length (L)

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Signature Motion SteadyRail Systems-14

LINEAR MOTION SYSTEMS STAGE 4 TYPE B - Continuously Supported System with Ball ScrewType B / Single Pillow Blocks Unit: inch * Based on a travel of 2 million inches. ** For 12", 24", and 36" travel lengths subtract 1" of "Y" dimension. Unit: inch Travel Overall System Length (L) Various ball screw & lead screw options available. See page 4 for standard options Please specify screw lead when ordering or call BWC for available options.

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Signature Motion SteadyRail Systems-15

TECHNICAL GUIDE BASIC DYNAMIC LOAD (C ) This term is arrived at based upon evaluation of a number of identical linear systems individually run in the same conditions. 90% of them can run with the load (with a constant value in the constant direction) for a distance of 2,000,000 inches without damage caused by rolling fatigue. This is the basis of this rating. BASIC STATIC LOAD RATING (CO) This term defines a static load such that at the contracting position where the maximum stress is exercised, the sum of the permanent deformation of the rolling elements and that of the rolling plane is 0.0001...

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Signature Motion SteadyRail Systems-16

TECHNICAL GUIDE SHAFT DEFLECTION The function and the service life of a system can be greatly reduced and even cause premature failures if shaft deflection is not observed. We have provided an equation to help calculate the maximum shaft deflection for your selected condition. D = Deflection (in) L = Distance between shaft and support (in) E = Modulus of elasicity (lbf / in2 ) I = Shafts moment of inertia (in4 ) S = Shaft unit weight (lbf / in) F = Load (including carraige weight) (lbf) A = Distance between carriage bearings (in) B = (L - A) / 2 (in) LOAD CONSIDERATIONS The loads acting upon...

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Signature Motion SteadyRail Systems-17

Vertical Load At the time of movement with uniform velocity or at the time of stop. At the time of acceleration, the load varies because of inertia. Side Mounted Load Horizontal Load At the time of movement with uniform velocity or at the time of stop. At the time of movement with uniform velocity or at the time of stop. Equation Terms: d0 = Distance between centerlines of pillowblocks (in) d1 = Distance between centerlines of shafts (in) d2 = Distance from centerline of carriage to load action point (in) F1X ~ F4X = d3 = Distance from centerline of carriage to load action point (in) FNX = force...

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Signature Motion SteadyRail Systems-18

Manufacturer of Linear Motion Systems & Components Mechanical Automation Solutions Outsource Manufacturing Integration Sub-Assemblies Systems Value Added Capabilities Multi-Line Supplier Order Online Download CAD Drawings CONTACT US 2104 Martin Way / Pittsburg, CA 94565 Phone 888.580.8272 www.bwc.com / [email protected] Twitter: @BWCnews GROUP BishopWisecarver A FAMILY OF SOLUTIONS

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