MadeWell
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Motion Without Limits® The MadeWell® product line represents simple solutions for complex problems. MadeWell® takes us back to our roots of solving everyday challenges for industries such as architecture, transportation, semiconductor, electronics, engineering services, and many others. This collection leverages our patented technologies, helping us better develop engineering breakthroughs. MadeWell® products use the latest engineering technology to deliver simple yet reliable answers to specific applications

Motion Without Limits® Located in the historic California steel town of Pittsburg, today’s bustling 85,000 square-foot facility is a far cry from the humble Oakland machine shop where the company’s founder got his start in the 1950s. The Bishop-Wisecarver Group (BWG) is a WBENC certified woman-owned family of companies who operate within AS9100C and ISO 9001:2008 certifications to work with manufacturers to engineer, manufacture, and build linear and rotary motion solutions, custom complex assemblies, and optimal embedded intelligence systems. Through the integration of our mechanical,...

Motion Without Limits® APPLICATION DATA SHEET Company Name: ______________________________________________ Contact Name: _______________________________________________ Address: ____________________________________________________ City: ____________________ State: _________ Zip Code: ___________ Phone: _____________________________ Fax: ____________________ E-Mail: ______________________________________________________ I would like to receive the monthly e-newsletter (please check): System Orientation: ______________________ Load: __________________________________ Stroke Length:...

Motion Without Limits® Introduction MadeWell® Radial Wheels with precision ground 90° vee running surfaces are designed for linear guide wheel applications where simplified loading conditions exist and where an economical solution is a primary concern. They are suitable for use in factory production processes and on finished products for your customer. MadeWell® Radial Wheel (cross-section) MadeWell® Crown Rollers with precision ground curved running surfaces ensure smooth linear guidance and are designed to eliminate problems with misalignment and binding which can occur when guide tracks...

Motion Without Limits® Application Example This assembly depicts how MadeWell® Radial Wheels and a QuickTrak® single-edge guide provide a cost-effective solution for an industrial machine tool manufacturer where metal debris and cutting fluids are present. Radial Wheels endure debris-filled environments Radial Wheels meet the criteria of a simplified radial loading scenario Radial Wheels run smoothly and quietly on QuickTrak

Motion Without Limits® Product Overview MadeWell® Radial Wheels • Carbon steel and stainless steel versions are available in three sizes: 1,2, 3 • Materials used include high carbon tool steel (AISI 52100), high carbon martensitic stainless steel steel (AISI 440C), Nylon with fiberglass fill 25% (PA66 GF25) and nitrile butadiene rubber (NBR) • Designed to run on matching 90° vee edge track • Three standard sizes to accommodate design envelope and load carrying requirements • Recommended maximum operating speed is 5.5 m/s • Recommended operating temperature range: -20°C to +100°C * Values...

Motion Without Limits® LOAD RATINGS Working Load Capacities Working load capacities are based on empirical data on guide wheels used in general applications with static and dynamic load conditions. Guide wheels can routinely achieve travel life of one million cycles or higher when these specified load capacities are observed.

Motion Without Limits® MadeWell® Crown Rollers Polymer Series • Designed for light duty and light loading applications • Materials are polyacetal overmolded on an AISI 440C martensitic stainless steel bearing, single row ball bearing • Threaded mounting stud with hex features are permanently attached • Designed to run on flat surfaces and ideal for use with aluminum open channel UtiliTrak extrusion • Concentric and eccentric versions available enable fit and preload adjustment POLYMER OVERMOLDED AISI 440C STAINLESS STEEL * Values are in inches [millimeters] CONCENTRIC ECCENTRIC...

Motion Without Limits® www.bwc.com 888.580.8272 Product Overview MadeWell® Crown Rollers Steel Series • Designed for heavy duty and heavy loading applications • Material is AISI 52100 high carbon tool steel, double row single row ball bearing • Threaded mounting stud with hex features are permanently attached • Designed to run on flat surfaces and ideal for use with aluminum open channel UtiliTrak extrusion • Concentric and eccentric versions available enable fit and preload adjustment * Values are in inches [millimeters]

Motion Without Limits® Product Summary MadeWell® Crown Rollers This product line can be used in conjunction with DualVee® guide wheels for applications requiring pairs of linear guide systems operating in parallel. Such arrangements are used when wide spans or high moment loads need to be supported. One slide uses DualVee® guide wheels with vee channel track and the other uses MadeWell® Crown Rollers with UtiliTrak® open channel track. Working in unison, the vee side serves as the primary guide while the roller side provides radial support to compensate for parallel misalignment. Because...

Motion Without Limits® www.bwc.com 888.580.8272 Load/Life Relationship Equation and Sizing/Selection Several factors influence the service life of a linear guide wheel. Through research and development, Bishop-Wisecarver has devised a simple method to estimate the load/life relationship for a specific MadeWell® guide mechanism under defined loading conditions. The methodology accounts for the size of the bearing elements and the load orientation and magnitude. The equation is based upon clean and well lubricated track conditions; so for applications where lubrication is prohibitive, a...