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HepcoMotion® GV3

HepcoMotion® GV3
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HepcoMotion® GV3

Product catalog summary
Introduction
The HepcoMotion GV3 linear guidance and transmission system is designed to meet diverse linear motion needs with a variety of sizes and options. It integrates features from previous systems and introduces new components such as single edge slides and flat tracks.
System Benefits
  • Smooth Operation: High accuracy and fine finish ensure constant driving force without vibration, allowing for smaller, cost-effective motors.
  • Fast Performance: The optimized design supports high speeds with low wear and fast acceleration.
  • Accuracy: High slide parallelism and minimal bearing clearance ensure virtually zero play.
  • Quiet Operation: Special geometry makes it one of the quietest slide systems available.
  • Durability: The all-steel slideway is three times stiffer than aluminum systems, suitable for harsh environments.
  • Simplicity: Proven technology that is easy to maintain.
  • Versatility: A wide range of sizes and components for various design problems, suitable for any plane and orientation.
  • Economic: Options available to match cost and performance requirements, designed for minimal installation time.
System Composition
The GV3 system includes a variety of slides and components available with standard, twin, and slimline bearings. Components can be factory assembled or provided as individual parts, designed for space and performance optimization.
Components Overview
  • Slides: Available in single and double edge, with deep hardened V faces for wear resistance.
  • Bearings: Options include concentric, eccentric, and double row bearings, designed for smooth operation and debris tolerance.
  • Carriages: Available in various sizes and configurations, with options for cap seals and lubricators.
  • Flat Tracks and Rollers: Compatible with linear motion systems, designed for misalignment tolerance and low friction.
Specifications and Components
  • Rollers and Bearings: Includes eccentric and concentric rollers for simple adjustment and mounting in restricted access areas.
  • Flat Track: Available in various finishes and sizes, with corrosion-resistant features and deep hardened faces for wear resistance.
  • Slide Beams: Used as machine construction members, available in different sections and widths.
  • Belt Driven Carriage: Offers precision and ease of customization with integral belt tensioners.
  • Rack-Slide Assembly: Available in multiple sizes and precision grades, with options for unlimited length by butting.
Application Examples
  • Fixing Slides to Tubular Framework: Designed for attachment to square or rectangular tubes.
  • Low Height System: Achieved using flat slides and slimline bearings for compact design.
  • Removable Carriage: Allows for easy removal without dismantling the machine.
  • Heavy Load Requirements: Additional eccentric bearings can be installed for increased load capacity.
  • Multi-Axis Systems: Examples include telescopic pick and place gantries and multi-station product picking systems.
Recommendations and Best Practices
  • Use cap seals or lubricators to ensure maximum load capacity and longevity of components.
  • Consider using controlled height bearings for better load distribution in heavy-duty applications.
  • Ensure parallelism between slides when connecting opposing carriages to create a second axis.
Specifications
  • Twin Bearing Type: Comprises two individual bearings on a common stud, offering compliance and smoother running.
  • Double Row Bearing Type (DR): Features a one-piece bearing with two ball tracks, providing higher load capacity.
  • Nitrile Sealed Bearings (NS): Offers higher sealing against water or debris ingress.
Lubrication Options
  • Cap Seals (CS): Ensures optimal lubrication of V contact surfaces.
  • Lubricators (LB): Applies oil to V contact surfaces using felt pads.
Carriage Options
  • Assembled Units (AU): Factory assembled and set to the slide.
  • Kit of Components (K): For customers wishing to assemble themselves.
  • Removable Carriages: Feature double eccentric bearings for easy disengagement from the slide.
Ordering Details
Customers can specify the number of systems and carriages per slide, with various options for bearings and lubrication devices.
Tables and Data
Includes tables listing part numbers, dimensions, load capacities, and other specifications for different bearing and carriage types.
Recommendations
It is recommended to use lubricators for achieving maximum load capacity and life.
Technical Specifications
  • 'V' Slides: Made from high carbon bearing steel AISI 52100, hardened to 58-62 Rockwell 'C' scale.
  • Flat Tracks: Composed of carbon steel, similarly hardened and finished.
  • Bearings & Track Rollers: Utilize carbon-chromium bearing steel with nitrile rubber seals.
  • Carriage Plates & Flange Clamps: Constructed from high-strength aluminum alloy.
  • Cap Seals & Wipers: Made from thermoplastic elastomer.
Frictional Resistance
The coefficient of friction for 'V' slide systems without additional components is 0.02.
Lubrication
Cap seals and wipers require grease with NLGI consistency No. 2.
Maximum Linear Speeds
Unlubricated 'V' slides can reach speeds of 12 m/s.
Product Range
Bishop-Wisecarver offers a variety of linear motion systems, including DualVee® Guide Wheels.
Warranty
A one-year limited warranty is provided, ensuring products conform to specifications.
See more

Catalog excerpts

HepcoMotion® GV3-1

Motion Without Limits' Motion Without Limits' HepcoMotion® GV3 Linear Guidance and Transmission System

 Open the catalog to page 1
HepcoMotion® GV3-2

linear guidance and transmission system The GV3 linear guidance and transmission system has been designed to provide the customer with an unrivalled choice of sizes and options to cater for virtually every linear motion requirement. In devising GV3, HepcoMotion has retained the best features of their highly successful Generation 2 and CM Slide systems in a greatly expanded range. Many new components have been added including single edge slides, flat tracks and drive options. Customers may now choose slides from three grades of precision and combine them with either twin bearings, double row bearings...

 Open the catalog to page 2
HepcoMotion® GV3-3

Motion Without Limits' Contents System Composition - Application Examples - Data and Dimensions for Individual Components Carriages and Fixing Blocks ‘V’ Slides — Slide Beams ‘V’ Bearings Cap Seals, Cap Wipers and Lubricators Flange Clamps Flat Tracks Track Rollers Racks Pinions Belt Driven Carriages, Belts & Pulleys Rack Driven Carriages Load/Life Calculations and Examples System Assembly and Adjustment — System Selector Application Data Sheet © Bishop-Wisecarver Corporation 2007. All rights reserved www.bwc.com 888.580.8272

 Open the catalog to page 3
HepcoMotion® GV3-4

System Composition Linear Motion System with Standard Bearing Program Pages 2-7 provide an overview of the comprehensive GV3 linear motion system. Below is shown the basic range of slides and components available with standard twin and double row bearings. A similar range is available with slimline bearings, details of which are shown on the following page. Components are available factory assembled where possible or as individual parts ALL SLIDES (COMMON FEATURES) ©20-25 ■ One piece construction for assured parallelism and rigidity. ■ Manufactured from high quality bearing steel. ■ Deep hardened...

 Open the catalog to page 4
HepcoMotion® GV3-5

ALL BEARINGS (COMMON FEATURES & OPTIONS) &28-31 ■ Special raceway conformity and low radial clearance, for slide applications. ■ Twin bearing for tolerance of misalignment and smooth running. ■ Double row bearing for tolerance of debris and higher load capacity. ■ Range of 5 useful sizes to choose from. ■ Metal shields for exclusion of particulates and low friction running. ■ Nitrile sealed version prevents ingress of liquids. CONCENTRIC BEARING &28-29 ■ Provides datum reference for the system. ■ Short fixing stud for thin carriage plate. ■ Long fixing stud for thick carriage plate. ■ Controlled...

 Open the catalog to page 5
HepcoMotion® GV3-6

System Composition Linear Motion System with Slimline Bearing Program Pages 2-7 provide an overview of the comprehensive GV3 linear motion system. Below is shown the basic range of slides and components available with slimline bearings. An identical range of slides is available with standard bearings, details of which are shown on the previous page. Components are available factory assembled where possible or as individual parts if preferred. ALL SLIDES (COMMON FEATURES) &20-25 n slides suitable for both slimline and standard All bearings. Please see previous page for specific features. n piece...

 Open the catalog to page 6
HepcoMotion® GV3-7

Many sizes and types of components can be interchanged to achieve an unrivalled combination of space and performance possibilities. The GV3 philosophy is to provide a solution to every linear motion problem. SLIMLINE BEARINGS (COMMON FEATURES & OPTIONS) &30-31 ■ Special raceway conformity and low radial clearance, for slide applications. ■ Narrow profile for compact system height. ■ Low cost system, especially if combined with P3 grade (unground) slides. ■ Load capacity adequate for many applications. ■ Single piece bearing for tolerance of debris. DOWEL PINS &21&23 ■ Range of 4 useful sizes...

 Open the catalog to page 7
HepcoMotion® GV3-8

System Composition Linear Motion System Incorporating Flat Tracks & Rollers Pages 2-7 provide an overview of the comprehensive GV3 linear motion program. Below is shown the extensive range of flat tracks and track rollers compatible with linear motion systems. The GV3 philosophy is to provide a solution to every linear motion problem. FLAT TRACK 036 ■ Choose from ground all over, ground on 2 opposing faces, or unground. ■ Attractive, corrosion inhibiting black finish on unground faces. ■ Deep hardened faces for maximum wear resistance. ■ Manufactured from high quality carbon steel. ■ Offset fixing...

 Open the catalog to page 8
HepcoMotion® GV3-9

Linear Motion System with Drive Facility / Support Structure Pages 2-7 provide an overview of the comprehensive GV3 linear motion program. Below is shown the range of GV3 products available with enhanced features to provide a complete engineering package. The GV3 philosophy is to provide a solution to every linear motion problem. BELT DRIVEN CARRIAGE IM42-43 ■ Use with flat slides, spacer slides or slide beams in all grades of precision. ■ Choice of 5 sizes each available in two useful lengths. ■ Integral belt tensioners for ease of adjustment. ■ Removable mounting platform for ease of customizing. ■...

 Open the catalog to page 9
HepcoMotion® GV3-10

Application Examples Fixing Slides to Tubular Framework Single edge flat slides have been designed to attach to the edges of many sizes of square or rectangular tube with sufficient protrusion of the slide V running face to provide clearance for bearings and lubrication devices. The fixing hole positions have been regulated to clear the external corner radius of the tube and to allow attachment by means of standard sizes of hexagon bar. Alternatively, slides can be attached by "flowdrilling" or by welding. Low Height System A very compact slide system can be achieved by using flat slides in conjunction...

 Open the catalog to page 10
HepcoMotion® GV3-11

Motion Without Limits Ease of Alignment Using all Eccentric Bearings Example shows the possibility to adjust the HepcoMotion GV3 slide system in one plane, thus avoiding the necessity for precision drilling and fitting. Light Applications Where very light loads are anticipated, three bearings may be used instead of the usual configuration of four. This saves on component cost and assembly time. Heavy Load Requirements For increased load capacity, additional eccentric bearings may be installed in between the outermost ones. Multiple bearing installations benefit from the use of controlled height...

 Open the catalog to page 11

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