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BISHOP-WISECARVER
HDLS Heavy Duty Driven Linear System

HDLS Heavy Duty Driven Linear System

Product catalog summary

Overview of HDLS System
The document provides a comprehensive overview of the Heavy Duty Linear System (HDLS) offered by Bishop-Wisecarver. It highlights the availability of engineering support for design requirements and final specifications, and mentions the use of standard HepcoMotion components. A CAD file service is available for custom configurations.

Ordering Information
Before placing an order, it is advised to consult with Bishop-Wisecarver to ensure optimal unit selection. The HDLS product range includes narrow, wide, and angled units with various specifications such as bearing size, slide precision, beam length, belt width, and end of stroke protection.

Benefits of HDLS
The HDLS system is robust, capable of handling loads up to 40kN, and features a steel-reinforced timing belt for driving forces of 7.35kN or greater. It offers high speed, durability, versatility, and low maintenance, with lubrication devices that maximize lifespan.

System Composition
The HDLS can be configured in three formats: wide, narrow, and angled units. It includes features like rubber bumpers, toothed belt drives, cap wipers, gearboxes, and brush seals to enhance performance and protection.

Technical Specifications
The system includes options for AC geared motors, helical-worm and helical-bevel gearboxes, and various motor configurations. It supports X-Y and X-Y-Z system connections and offers components like aluminum beams with T-slots for easy mounting.

Specifications and Load Capacities
The document details specifications for HDLS mechanical systems, including load capacities for different carriage types and maximum forces and moments for various HDLS models. These values serve as guidelines for initial selection, with Bishop-Wisecarver offering to calculate the system's lifespan based on specific application details.

Drive Calculations
Parameters necessary for calculating the performance and duty of an HDLS system without a gearbox are provided. Key parameters include carriage mass, belt mass, pulley radius, drive efficiency, friction coefficients, and maximum linear forces.

Speeds and Forces
HDLS units can achieve speeds over 6m/s with suitable drives. Units with gearboxes or AC geared motors operate from zero to over 2.5m/s. The driving force depends on gearbox size, ratio, operating speed, and safety factors.

Beam Deflection
The deflection of HDLS beams under load is similar to Hepco Heavy Duty beam systems. Bishop-Wisecarver offers to calculate deflections for specific applications.

Ancillary Components
Various components are available for HDLS applications, including fixing brackets, limit switches, beam accessories, and drive shafts. Ordering information is provided, and Bishop-Wisecarver can assist with selecting the best components for specific needs.

Motor Specifications
The document specifies two main types of motors based on the number of poles: a 2-pole motor that operates at 2800 rpm for 50Hz and a 4-pole motor that operates at 1400 rpm for 50Hz. Additional options are available.

Brake Motor
If a holding brake is required on the AC motor, the letter 'B' is added to the motor specification.

Application Examples
Examples of applications where these motors and components can be used are provided to illustrate their versatility and functionality.

Data & Dimensions
Detailed data and dimensions are provided to ensure proper integration and compatibility with existing systems.

How to Order
Instructions on how to order the motors and components are provided to facilitate the purchasing process.

Catalog excerpts

HDLS uses components from the HepcoMotion Heavy Duty product range to make a very strong and efficient range of linear transmissions.The units are driven via steel reinforced timing belts and incorporate substantial aluminum beams to allow the movement of heavy loads over wide spans.Units can be supplied with an AC geared motor for a simple and cost effective means of driving. Alternatively they can be supplied with integral gearbox to suit your own motor, or with shaft drive.Units can be connected together to make X-Y and X-Y-Z systems. HDLS verwendet Komponenten aus HepcoMotion Hochleistungssystem...

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Rubber Bumper: End of stroke protection for slow and non-critical movements. Gearbox or AC Geared Motor: Gummipuffer: Endanschlag f鼼r niedrige Geschwindigkeiten und unkritische Bewegungen. > Gearbox can be tailored to suit your motor. Butoir en Caoutchouc: Sթcurit adapte aux mouvements lents. > Built into unit for strong, compact drive. Excellent effciency, accuracy & economy. Toothed Belt Drive: High speeds, heavy loads and good accuracy. > Helical-bevel & helical-worm gear options. > Optional 2 > nd shaft for connecting 2 axes. Zahnriemen: Fռr groe Geschwindigkeiten, hohe Lasten und hohe Prߤzision....

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Can be customized to your size, shape and hole requirements. Additional carriages can also be fitted. > Options for 64 or high load ؘ95 bearing assemblies. > Includes high strength belt grippers. Trդgerplatte: > Wird hinsichtlich Grնe, Form und Bohrungen Ihrem Bedarf angepasst, zusߤtzliche Trgerplatten sind mglich. > 64 > er oder tragfhigere 95 > er -Rollen mglich. > Starke Riemenaufnahme. Chariot: > Dimensions, forme et perէages ralisables suivant plan. Possibilit de chariots multiples. > galets 64mm, ou ؘ95mm pour efforts levs. > Mchoires de courroie de forte capacit. Shock Absorber: Best end...

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Unit de Type Latral: > Cette version peut tre utile si deux axes fonctionnent en parallle. Elle comporte les mꨪmes options que la version troite. Les l驩ments et dtails sont illustrs aux pages 2 et 3 d驩crivant les units larges et troites. Winkeleinheit: Diese Alternative empfiehlt sich, wenn zwei Achsen parallel betrieben werden. Sie ist mit den gleichen Optionen lieferbar wie die Schmale Einheit. Entsprechende Details entnehmen Sie bitte S.2f., wo Breite und Schmale Einheit dargestellt sind. Empileur-d驩pileur de Portes: Angled Unit: Door Handling System: This alternative configuration can be...

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Portique Manipulateur: Lensemble comporte une HDLS large, avec rҩducteur et amortisseurs. Un axe Z crmaill੨re avec prhenseur est mont sur cet axe, et l驒ensemble est support par un bti m颩canosoud. > Pick & Place Gantry: The unit incorporates a wide type HDLS unit with fitted gearbox and shock absorbers. A rack drive Z-axis and gripper unit is fitted and the whole is supported on a fabricated steel gantry. Positionierportal: Verwendung einer Breiten Einheit mit Getriebegehuse und Stod䟤mpfern, die Z-Achse als Greifer besitzt Zahnstangenantrieb. Die Einheit ruht auf einer Stahlkonstruktion. Ensemble...

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Speeds & Forces Geschwindigkeit und Krfte Vitesses et Forces HDLS units can drive at speeds in excess of 6m/s if coupled to a suitable drive.Units with a fitted gearbox or AC geared motor will operate from zero to speeds in excess of 2.5m/s.The driving force which can be generated by an HDLS unit with fitted gearbox or geared motor will depend on the size and ratio of the gearbox, the operating speed, and the safety factor required by the application. Geeignete Antriebe lassen HDLS-Einheiten Lineargeschwindigkeiten ber 6 m/s erreichen.Integrierte Getriebe oder Asynchronmotoren lassen Geschwindigkeiten...

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The following components will be of use in HDLS applications.When ordering, simply list the quantity and part number required. Folgende Komponenten erleichtern die Verwendung der HDLS.Zum Bestellen einfach Anzahl und Teile-Nr. angeben. Les composants suivants compltent les unit権s HDLS.Pour les commander, indiquer seulement la quantit et la rf驩rence voulues. Fixing Brackets Befestigungswinkel Equerres de Fixation > Part number Bestell-Nr. Rfrence HBLB-303060HBLB-404075 HBLB-454575 > Material = steel Finish = zinc plate passivated AB303075 5030100驘9 9 Material = stahl Oberflؤche = verzinkt Matire...

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HDLS = product range. HDLS = Produktbezeichnung HDLS = nom du produit. N = narrow unit, W = wide unit and A = angled unit (see p 4). N = Schmale Einheit, W = Breite Einheit, A = Winkeleinheit (vgl. S.4). N type 驩troit, W =type large, A =type latral. (voir page 4). Bearing size: choose either 64 or 95 depending on load capacity. Lagergr鶟e: Whlen Sie zwischen 64 und 95 in Abhngigkeit der Tragf䤤higkeit.Taille des galets : choisir 64 ou 95 suivant la capacit ncessaire. P1 = P1 = rails rectifi驩s, units have precision ground slides, P3 = units have commercial slides. P1 = geschliffene Fhrungsschienen,...

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