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DTS

DTS
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DTS

Product catalog summary
Introduction
The Driven Track System (DTS) by HepcoMotion is a pre-assembled unit designed for driving carriages around a track circuit with either continuous or intermittent motion. It ensures precise alignment and resistance to external loads, with carriages connected to a high-strength timing belt.
Design Features
The DTS includes a Trip Latch mechanism to prevent damage from jams, allowing carriages to disengage from the drive belt if motion is impeded. The design supports overhanging fixtures and provides clear access for loading, with space for additional equipment and guarding.
System Composition
The DTS comprises pulley bearing units for belt tension, a high tensile timing belt, and optional sensor mounting brackets. It supports both AC Geared Motors and gearboxes with IEC flanges for various motor choices.
Track and Carriage Specifications
The DTS is available in two sizes (25 and 44) and two circuit formats (oval and rectangular). Carriage spacing is customizable in 10 mm increments, with minimum spacing requirements based on system size.
Applications
The DTS is suitable for high-speed continuous motion tasks like sorting, labeling, and packaging, as well as intermittent motion applications requiring precise positioning, such as assembly systems and medical dosing.
Selection and Specification
To specify a DTS system, consider dynamic parameters like carriage load and velocity profile. Choose the track shape, number of carriages, and spacing. Select a suitable drive source from available options, ensuring the trip load does not exceed 60N to prevent disengagement.
Specifications
The DTS operates over a wide speed range from 10% to 160% of the Nominal Linear Speed, with reduced force and duty cycle. The Gearbox Rated Linear Force is based on a service factor of 1.4 for fast operations lasting 8 hours per day. For less demanding applications, allowable forces can be increased by consulting Bishop-Wisecarver’s Technical Department.
Motor/Gearbox Dimensions
Details are provided for different motor and gearbox types, including dimensions and weights.
Shaft and Assembly Details
Includes specifications for shaft details, locking assembly, and cylinder assembly, with specific measurements for carriage spacing and optional equipment.
Operational Safety
The DTS does not require a CE mark but comes with a Declaration of Incorporation for machine builders. Safety instructions for mechanical guarding and electrical safety are the user's responsibility.
Motor Options
Includes options like Electro Magnetic Brake, Torque Limiter, and Programmable variable speed AC Drive. Special gearbox flanges are available for customer-specific motors.
Optional Equipment
Includes carriage locking systems, proximity switch actuators, sensor mounting brackets, and various connectors and covers. Specifications for extra length carriages and special drive shafts are also provided.
Product Information
Bishop-Wisecarver is a leader in guided motion technology and offers a range of products including DualVee® Guide Wheels, LoPro® Linear Motion System, and HepcoMotion® systems.
Warranty and Support
A one-year limited warranty is provided, ensuring products conform to specifications and are free from defects. Complete terms and conditions are available online.
Additional Resources
3D CAD drawings are available for download, and product orders can be made by contacting Bishop-Wisecarver directly.
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Catalog excerpts

DTS-1

Motion Without Limits Motion Without Limits TM DTS Driven Track System

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DTS-2

FOR AMENDMENTS & UPDATES VISIT www.bwc.com and select library button Hepco DTS – Driven Track System Complementary to the Hepco Ring Slides & Track System*, the DTS is a ready-assembled unit providing a facility to drive Hepco carriages around a Hepco Track circuit under either continuous or intermittent motion. At all times the carriages are rigidly guided along the precision track and can thus maintain accurate alignment and resist deflection from external loads. The carriages are usually positioned at equal pitches as specified by the customer and are connected to a high strength timing belt....

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DTS-3

Pulley Bearing Units - with sealed bearing cartridges can be adjusted to provide tension for the belt. The bearings are ‘greased for life’. Any one of the pulley bearing units may be specified as the drive unit, which will then incorporate a 25 mm diameter plain shaft extension for motor mounting or for the attachment of other power sources. More than one drive unit per system may be specified. Drive pulleys have teeth, idler pulleys are plain. The drive motor may be selected from a range of compatible AC Geared Motors supplied by Bishop-Wisecarver. Alternatively, customers may choose from a...

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DTS-4

Typical Applications Continuous Motion: Due to the predictable path and high stiffness of the Hepco DTS, it is possible to perform accurate tasks on the move in precise registration with other mechanisms. Performing tasks on the move enables slow processes to be carried out at a fast rate. Work can be carried out on the periphery of a product by designing the circuit to mimic the product shape. The Hepco DTS is therefore the ideal choice for applications such as: High Speed: LETTER SORTING ADHESIVE APPLICATION GLASS CUTTING PAINT SPRAYING Intermittent Motion: Where reliable positioning of a product...

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DTS-5

Applications Application Example Optical Lens Assembly Lenses are loaded by pick and place units onto clamp fixtures mounted on each carriage. The top carriages are accurately located using the Hepco Carriage Locking System. Optical adhesive is applied between the lenses, which then pass through an ultra violet light box to activate the hardener. The lenses are finally inspected for optical clarity and then released onto an accept or reject conveyor. On the return, the empty fixtures are brushed clean. The vertical orientation of the system allows excess adhesive to drip onto a collector and...

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DTS-6

Belt adjustment on all pulleys Drive Shaft Pulley - 132 tooth AT10 Circumference = 1320mm 85 Idler Shaft Carriage spacing 110 min

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DTS-7

Pulley - 60 tooth AT10 Circumference = 600mm

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DTS-8

Selection and Specification Dynamic parameters Excess speed combined with overloading of the carriages can result in disengagement of the trip latches at the bends where the carriages rapidly accelerate and decelerate. Maximum speed will also be affected if the center of gravity of the carriage load overhangs externally, or if the system is configured in the vertical plane. Some high-speed applications may benefit from the optional fixed method of connection from belt to carriage, in which case a torque limiter on the primary drive should be considered. Such overload protection may not be sufficiently...

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DTS-9

Additional sizes and more detailed information can be found in the DLS (Driven Linear Transmission and Positioning System). Note that considerably higher linear forces can be achieved by incorporating more than one drive unit utilizing geared motors of the WG7 design. This configuration gives the advantage of sharing the drive load between pulley bearing units. Alternatively, Bishop-Wisecarver can supply the DTS drive unit shaft(s) prepared to receive the customer’s drive source. The DTS will produce the Nominal Linear force at speeds ranging from 50% to 100% of the Nominal Linear Speed. The...

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DTS-10

Optional Equipment Carriage Locking System Specify the stations on the circuit where you require carriages to be locked in position. 95 60 Locking Assembly Section A – A Cylinder Assembly Section B – B 60 Locking Assembly Section A – A 118 Cylinder Assembly Section B – B

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DTS-11

Optional Equipment Motor options (supplied by Bishop-Wisecarver) Electro Magnetic Brake. Torque Limiter. Programmable variable speed AC Drive. Special gearbox flange for customer’s own motor (Contact Bishop-Wisecarver for details). Dedicated Proximity Switch Actuators Required if proximity switches are to be used without a carriage locking system. Normally fitted to each carriage. Sensor Mounting Brackets Specify the number of brackets and their positions, if required to be fitted. Fixed Belt/Carriage Connectors Alternative to trip latches. T-nuts/T-bolts Specify quantity and part number. T slot...

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DTS-12

Bishop-Wisecarver Corporation: Manufacturer of the original DualVee® guide wheel and industry leader in guided motion technology, and exclusive North and Central American partner and distributor for HepcoMotion products since 1984. Bishop-Wisecarver DualVee® Guide Wheels LoPro® Linear Motion System MadeWell® Crown Rollers MinVee® Linear Slide System UtiliTrak® Linear Motion Guide 3D CAD DRAWINGS Download 3D CAD files for our complete product line at www.bwc.com/3dcad.php. FOLLOW BISHOP-WISECARVER NEWS & UPDATES On Blogger http://bwcnews.blogspot.com/ PRODUCT ORDERS Please call Bishop-Wisecarver...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.