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Series 9000 Mist/Performed Spray Scrubber Systems

Series 9000 Mist/Performed Spray Scrubber Systems

Series 9000 Mist/Performed Spray Scrubber Systems

Product catalog summary
Overview
The Series 9000 Preformed Spray Scrubber represents a significant advancement in cyclonic scrubber technology. It is designed to outperform venturi scrubbers in terms of energy costs for collecting particulates of 2 microns and larger, while also removing gaseous pollutants. The scrubber features a unique gas entrance involute section with proprietary reverse jet sprays, enhancing dust and fume treatment efficiency and reducing maintenance downtime.

Design and Features
The scrubber's open design prevents solids buildup and eliminates the need for cleaning or replacing internal components. Its compact size allows installation in areas with limited height. An optional variable area inlet vane assembly can be added to handle varying gas flow volumes.

Operation
Contaminated gas enters the involute section, where it is accelerated through a zone of reverse jet spray. The fine droplets of scrubbing liquid collide with the gas, capturing particulates and absorbing water-soluble gaseous pollutants. The design ensures efficient scrubbing action, preventing untreated contaminants from escaping. The gas then moves to the cyclonic separator section, where centrifugal forces remove remaining liquid droplets, allowing clean gas to exit the unit.

Specifications
The Series 9000 is available in various sizes, with gas handling capacities ranging from 1,500 to 70,000 cfm. It operates with a pressure drop range of 5" to 9" w.c. and achieves particulate removal efficiencies of 97% to over 99.9% for particles 2 microns and larger, and up to 98% for water-soluble gases.

Applications
This scrubber is suitable for removing particulates, mists, odors, and gaseous emissions from industries such as chemical, pharmaceutical, food, and mineral product processing. It is also effective in operations involving mineral crushing, fertilizer drying, and dust emissions from material handling.

Materials of Construction
The scrubber can be constructed from materials such as mild steel, various stainless steels, high nickel alloys, FRP, and polypropylene.

Contact Information
Bionomic Industries Inc., 777 Corporate Drive, Mahwah, NJ 07430. Toll-Free: 800-311-6767, Tel: 201-529-1094, Fax: 201-529-0252, Email: [email protected], Website: www.bionomicind.com
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Catalog excerpts

Series 9000 Mist/Performed Spray Scrubber Systems-1

Your Clean Air, Product and Heat Recovery Solutions Partner Series 9000 Preformed Spray Scrubber Overview A major advancement in cyclonic scrubber technology, the Series 9000 Preformed Spray Scrubber is capable of outperforming venturi scrubbers on an energy cost basis for collection of particulate in the 2 micron and larger size range and simultaneous removal of gaseous pollutants. The Series 9000 incorporates a unique specially designed gas entrance involute section fitted with proprietary reverse jet sprays for concentrated and rapid treatment of dust particles and fumes. Access to and ability to service the spray components from the exterior of the scrubber eliminates the inherent maintenance problems and resultant downtime as with conventional spray scrubber devices while achieving a major increase in collection efficiency. The completely unobstructed open design of the scrubber vessel eliminates solids buildup and required cleaning, maintenance or replacement of internal packing elements, turning vanes or mist eliminator components. Furthermore the Series 9000 is extremely compact enabling installation in limited height locations. Versatility of the Series 9000 Preformed Spray Scrubber can be extended to handle varying gas flow volumes with incorporation of an optional variable area inlet vane assembly. How it Works Contaminated gas enters the long narrow involute (1) and is horizontally accelerated through a concentrated zone of sheared reverse jet spray (2). In this zone, the hydraulically atomized extremely fine droplets of scrubbing liquid at high relative velocity collide with the oncoming gas and impinge with the particulate. Any water soluble gaseous pollutants present are absorbed by the millions of created spray droplets. This combination of the unique involute and spray zone design generates a fierce scrubbing action that eliminates bypass and escape of untreated contaminants. The particulate contained liquid droplets agglomerate in the final section of the involute (3) and undergo an initial separation from the gas stream before entering the cyclonic entrainment removal section. Without the need for internal baffles, plates or vanes the high efficiency involute design creates a positive centrifugal action to remove the majority of droplets from the gas. The gas then enters into the cyclonic separator section (4) where spinning forces the remaining entrained liquid droplets with pollutants to separate from the gas through impaction and collection on the scrubber interior wall, gravity draining into the sump section (5). The cleaned gas free of moisture droplets exits the top of the unit (6).

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Series 9000 Mist/Performed Spray Scrubber Systems-2

Available Materials of Construction • Mild Steel, 304, 316 and AL6XN Stainless Steels, High Nickel Alloys, FRP, Polypropylene Capacity Size Range (Gas Handling Capacity) • 1,500 through 70,000 cfm Pressure Drop Range • 5˝ through 9˝ w.c. Contaminant Removal Efficiencies • Particulate removal: 2 microns and above from 97 to over 99.9% • Water soluble gases up to 98% Typical Applications Include Series 9000 Preformed Spray Scrubber • Particulate, mists, odors, and gaseous emissions from chemical, pharmaceutical, food, and mineral product dryers • Mineral, ore, and rock product crushing and grinding...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.