1. Catalogs
  2. bionomicind
  3. HEI™ WESP Wet Electrostatic Precipitators

HEI™ WESP Wet Electrostatic Precipitators

HEI™ WESP Wet Electrostatic Precipitators

HEI™ WESP Wet Electrostatic Precipitators

Product catalog summary
Introduction
The HEI™ (High Energy Ionizer) Wet Electrostatic Precipitator (WESP) System by Bionomic Industries, Inc. is an advanced air pollution control solution designed to efficiently collect fine or submicron particles from gas streams with minimal energy consumption.
Specifications and Features
The HEI WESP System includes several advanced features such as proprietary HEI™ technology for reduced size and increased efficiency, modular design for quick installation, flexible electrode and collection tube design, durable discharge electrodes, high voltage insulators outside the gas stream, large open area gas inlet distribution devices, EZ AlignSM electrode system, simple irrigation and particulate collection system, and PLC-based voltage and spark controls.
Performance and Efficiency
The system operates at lower pressure drops than traditional scrubbers or fabric filters, significantly reducing energy costs. For instance, annual energy costs for the HEI WESP are estimated at $41,000 compared to $171,000 for a Venturi scrubber.
Applications
The HEI WESP System is suitable for various gas cleaning applications, particularly effective for high moisture content gas streams, high concentrations of submicron particulate, aerosol removal, sticky particulates, and applications requiring gas absorption and particulate collection.
Design and Technology
The system features high intensity ionizing corona, adaptable designs, EZ AlignSM Charging Electrodes, UnagonSM Extended Area Collecting Electrode Tubes, Ultimix™ Conditioning System, and RotaBed™ Pre-Scrubber for enhanced efficiency and reliability.
Conclusion
The Bionomic HEI WESP System provides a reliable and efficient solution for fine particulate control, adaptable to a wide range of industrial applications, offering superior performance and cost savings.
Hardware Improvements for Enhanced Reliability
Various hardware improvements are discussed to enhance system reliability, including pumps, purge air blowers, insulator compartment heaters, controls, cleaning mechanisms, pulsing systems, and valves.
Scrubber and Filter Technologies
The document evaluates different technologies for fine particulate control, including Scrubber, Fabric Dry HEI Filter, ESP, and WESP, focusing on their effectiveness in removing fine particles, aerosols, acid mists, and sticky particulates, as well as considerations for low gas temperature/high dew point conditions and gas absorption requirements.
Advanced High Energy Ionization
Advanced high energy ionization techniques are highlighted for their role in improving the efficiency and reliability of particulate removal systems.
See more

Catalog excerpts

HEI™ WESP Wet Electrostatic Precipitators-1

…Providing State-of-the-Art Fine Particulate Control Through Advanced High Energy Ionization Bionomic HEI™ (High Energy Ionizer) Wet Electrostatic Precipitator Technology at a Glance HEI™ (High Energy Ionizer) Wet Electrostatic Precipitator System HEI WESP vs. Traditional Gas Cleaning Devices For Low-Energy Collection of Fine or Submicron Particles in Gas Streams Scrubber Extremely fine solid particle removal Aerosols and acid mists Low gas temp/high dew point Sticky particulate Gas absorption required High resistivity particles Advanced Operating Features That Deliver Performance Benefits You Can Count On I Proprietary HEI™ (High Energy Ionizer) WESP Technology– Greatly reduces Precipitator Size as much as 200% and Increases Collection Efficiency I Modular Design and Fabrication–Facilitates Quicker On-Site Installation and Startup Energy Consumption of HEI WESP vs. Other APC Devices The Bionomic HEI WESP System operates at lower pressure drops than scrubbers or fabric filters and provides the lowest energy consumption costs compared to other air pollution control devices. I Flexible Discharge Electrode/Collection Tube Design– Allows Size and Configuration Changes to Meet ApplicationSpecific Requirements VENTURIi SCRUBBER I Durable Rigid Mast Discharge Electrodes–Replace Flimsy Electrode Wires or Rods that can Warp or Break I Robust Discharge Electrode Mast Supports–Reduce Misalignment due to Mechanical Stress or Heat Distortion and Prevent Waste of Energy and Low Collection Efficiency due to Corona Discharge Arcing I High Voltage Insulators Located Out of Gas Stream– Eliminate a Common Source of Premature and Costly Insulator Failure I Large Open Area Gas Inlet Distribution Devices–Eliminate Packing or Marble Bed Components that can Plug or Foul I Unique Top-Mounted EZ AlignSM Electrode System– Reduces Setup Time and Eliminates Need for Bottom Alignment Devices I Simple and Effective Irrigation and Particulate Collection System–Uses no Weirs or Piping Networks and Promotes Low Water Consumption I Choice of Upflow or Downflow Configurations–Permits More Economic use of the HEI WESP to Accommodate a Wide Range of Applications and System Layouts HEI™ WETi PRECIP. ANNUAL ENERGY COSTS The Annual Estimated Costs were based on the following: 1. Gas volume treated: 40,000 to 45,000 SCFM 2. Pressure drop: HEI™ WESP–2”WG; Baghouse–8”-12”WG; Dry ESP–1”WG; and, Wet Scrubber–35”-45”WG 3. Electricity cost: $0.06 per KWH 4. Daily operation: 24 hours/day 5. Operating hours/days per year: 350 days or 8,400 hours per year 6. Items considered for each device as it may apply: H.V. power supplies, utility/power, pressure drop/loss, pumps, purge air blowers, insulator compartment heaters, controls, cleaning, pulsing, valves, etc. I PLC-Based Voltage and Spark Controls–Provide Maximum Control to Maintain Electric Field Stability Hardware Improvements for Enhanced Reliability Engineered Air Pollution Control Systems With Unequaled Performance Bionomic Industries, Inc. 777 Corporate Drive Mahwah, NJ 07430 201/529-1094 • Fax: 201/529-0252 E-mail: [email protected] Web site: www.bionomicind.com © Copyright Bionomic Industries, Inc., 2002 HEI™ (High Energy Ionizer) and Ultimix™ are trademarks of Hart Environmental, Inc. EZ AlignSM and UnagonSM are service marks of Bionomic Industries, Inc. RotaBed™ is a

 Open the catalog to page 1
HEI™ WESP Wet Electrostatic Precipitators-2

Bionomic HEI™ Wet Electrostatic Precipitator System Superior Technology Made Even Better Through Design RotaBed™ Precleaner The Bionomic HEI Wet Electrostatic Precipitator System represents a major breakthrough in the advancement of state-of-the-art fine particulate control. Centered around precipitator hardware improvements that deliver high reliability and outstanding collection performance, the HEI WESP System incorporates a unique discharge electrode technology that can be sized to specific applications. The system's electrode geometry concentrates a high intensity ionizing corona in strategic...

 Open the catalog to page 2
HEI™ WESP Wet Electrostatic Precipitators-3

Bionomic HEI™ Wet Electrostatic Precipitator System Superior Technology Made Even Better Through Design RotaBed™ Precleaner The Bionomic HEI Wet Electrostatic Precipitator System represents a major breakthrough in the advancement of state-of-the-art fine particulate control. Centered around precipitator hardware improvements that deliver high reliability and outstanding collection performance, the HEI WESP System incorporates a unique discharge electrode technology that can be sized to specific applications. The system's electrode geometry concentrates a high intensity ionizing corona in strategic...

 Open the catalog to page 3
HEI™ WESP Wet Electrostatic Precipitators-4

Bionomic HEI™ Wet Electrostatic Precipitator System Superior Technology Made Even Better Through Design RotaBed™ Precleaner The Bionomic HEI Wet Electrostatic Precipitator System represents a major breakthrough in the advancement of state-of-the-art fine particulate control. Centered around precipitator hardware improvements that deliver high reliability and outstanding collection performance, the HEI WESP System incorporates a unique discharge electrode technology that can be sized to specific applications. The system's electrode geometry concentrates a high intensity ionizing corona in strategic...

 Open the catalog to page 4
HEI™ WESP Wet Electrostatic Precipitators-5

…Providing State-of-the-Art Fine Particulate Control Through Advanced High Energy Ionization Bionomic HEI™ (High Energy Ionizer) Wet Electrostatic Precipitator Technology at a Glance HEI™ (High Energy Ionizer) Wet Electrostatic Precipitator System HEI WESP vs. Traditional Gas Cleaning Devices For Low-Energy Collection of Fine or Submicron Particles in Gas Streams Scrubber Extremely fine solid particle removal Aerosols and acid mists Low gas temp/high dew point Sticky particulate Gas absorption required High resistivity particles Advanced Operating Features That Deliver Performance Benefits You...

 Open the catalog to page 5
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.