Welding

Welding

Welding

Product catalog summary
Overview
Bio-Circle Surface Technology GmbH offers a range of E-WELD products designed for welding applications. These products are developed to be environmentally friendly, cost-effective, and efficient, with a focus on sustainability and resource preservation.

Product Specifications
  • E-WELD Products: Time- and cost-saving, good wetting, minimal consumption, silicone- and solvent-free, excellent separation effect, stable emulsions, and no need for bottle shaking.
  • Environmental Considerations: Products are free from harmful chemicals, do not use chelating agents like EDTA or NTA, and are designed to protect resources through recycling systems.

Product Range
  • E-WELD 3: Odourless, blue welding separating agent with temporary corrosion protection. Suitable for stainless steel and other metals, including laser cutting.
  • E-WELD 4: State-of-the-art separating lotion, free from solvents, mineral oil, and silicone. Provides excellent spatter protection and is based on natural rapeseed components.
  • E-WELD 2: High-temperature spray for thin and preheated metal sheets, offering good multi-layer weld seam protection.
  • E-WELD Gel: Nozzle lubricant made of pure fats, preventing weld spatter and extending nozzle lifespan.
  • E-WELD ROB: Designed for robotic welding, protecting nozzles from spatter and increasing process efficiency.

Applications and Approvals
  • Products are suitable for various industries, including vehicle construction, steelwork, and the automotive supply industry.
  • Approved by organizations such as Herning Zinc Coating, Volkswagen AG, and the Dresden Institute for Corrosion Protection.

Customer Testimonials
  • LOOS and KBA have successfully integrated E-WELD products into their manufacturing processes, citing improved welding outcomes and efficiency.
  • Münch GmbH and KINKELE also report positive results using E-WELD products for their specific industrial applications.

Accessories
Bio-Circle offers a range of accessories for easy application of their products, including various spray nozzles and pumps.

Contact Information
For further inquiries, Bio-Circle Surface Technology GmbH can be contacted via telephone or email, with additional information available on their website.
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Catalog excerpts

Welding-1

Bio-Circle Surface Technology GmbH Fly Schweißen - DE - AL4/ 2013 Subject to technical alterations. Any liability for misprints excluded. All texts and illustrations contained herein are copyrighted. MAKING GREEN WORK. bio-chem.de • bio-circle.de

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Welding-2

Welding bio-chem E-WELD products are premium products in the field of welding. For more than 25 years the R & D department at Bio-Circle Surface Technology GmbH has been developing and manufacturing these products that are sold by qualified personnel. Product properties of all E-WELD products:  Time- and cost-saving  Good wetting  Minimal consumption  No silicone, no solvents  Excellent separation effect  Facilitates trouble-free zinc coating and varnishing The bio-chem E-WELDs are ready for use. Just take the spray bottle, spray on, weld, wipe off – finished! No time-consuming preparation...

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Welding-3

E-WELD 3 Odourless blue welding separating agent with temporary corrosion protection and simultaneous cleaning effect in a functional refillable handheld bottle with trigger. Prevents sticking of weld spatter in dry and wet state, thus protecting work pieces, welding nozzles and welding equipment.  Non-combustible, silicone- and solvent-free  Galvanizing and varnishing possible after welding without any problems  Economical in use – a thin protective film is sufficient  Surface-active substances contained herein are biodegradable Fields of use • When welding stainless steel or other metals •...

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Welding-4

E-WELD Welding protection spray on the basis of nature-identical ingredients. Hazelnut- and sunflower extracts prevent weld spatter from sticking to the surfaces and guarantee optimum welding. Features good temporary corrosion protection, effective in dry and wet state and features a good cleaning effect.  Odourless  Solvent- and silicone-free  Galvanizing and varnishing possible after weldiang waithout any problems – Clearance by zinc coaters Herning Varmforzinkning A/S  Excellent wetting properties – a thin coating features excellent separation properties Fields of use • For welding austenitic...

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Welding-5

E-WELD Gel Odourless, economical nozzle lubricant made of highly pure, light-coloured fats that guarantee maximum cleanliness and a pleasant working atmosphere. Builds a protective film on the flow and gas nozzles, thus preventing the burning-in of weld spatter. This means prophylactic protection against short circuits and gas shortages due to burnt-in weld spatter.  Does not contain solvents and is free from abrasive substances bio-chem E-WELD Gel also protects the welder’s apron and gloves as well as the safety boots from weld spatter.  Lengthens the life span of the E-WELD Gel D20006 200 g...

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Welding-6

E-WELD ROB Cost-effective robotic welding requires uninterrupted operation. By applying bio-chem E-WELD ROB in the automatic cleaning units of the welding robots, the welding nozzle is protected from weld spatter by a thin protective film, even at high amperes and high temperatures. This extends the service life of the welding nozzles, and the cost-intensive replacement of nozzles is reduced to a minimum. The efficiency of the welding process is increased.  No sticking on the nozzles  Based on renewable raw materials E-WELD ROB D01014 10 L jerrycan D03014 30 L jerrycan D20014 200 L drum Bio-Circle...

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Welding-7

For an easy application of the bio-chem products The spray nozzles are sturdy and have been chosen specifically for welding because they guarantee finest atomization. The spray bottles are refillable and can easily be refilled from the jerricans (10 l and 30 L) or drums (200 L) by means of a drain cock. Trigger bottle H00004 for 30 L jerrycans H00015 for 200 L drums ¾” incl. adapter trigger with 0.4 mm brass nozzle H00101 1000 mL trigger with 0,6 mm plastic nozzle Stainless steel hand-operated pump PET bottle with trigger H00033 500 mL (discharge 0.6 l hoist) Standard drum thread 2” Plastic hand-operated...

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Welding-8

The E-WELD family at a glance Basis Corrosion inhibitor Compatible with Long-term effect coating processes degreasing effect minimal emission (zinc coating, – Guaranteed safety during welding – Even in case of excess separating lotion pore-free weld seams are guaranteed. – Premium quality Emulsion on the basis of rapeseed components All metals, perfect for stainless steel – Tried and tested separating agent with concurrent cleaning and degreasing effect without any residues – Also perfectly suited for laser cutting Water-based separating agent preparation Steel and stainless steel – Especially...

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All Bio-Circle Surface Technology GmbH catalogs and technical brochures

  1. Catalogue 2020

    124  Pages

  2. E- NOX- Shine

    2  Pages

  3. GS 200

    1  Page

  4. Clean Blue

    4  Pages

  5. BIO-RUST

    1  Page

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.