BINKS TROPHY SERIES
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SERVICE MANUAL BINKS “TROPHY” SERIES HVLP, LVMP & CONVENTIONAL AUTOMATIC SPRAY GUNS (3465-XXXX-XXXX) The Trophy HVLP Series of Spray Guns can be used to operate at high transfer efficiencies in compliance with “California South Coast Air Quality Management District” regulations as a High Volume, Low Pressure spray gun. IMPORTANT! DO NOT DESTROY It is the customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Binks representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT. 77-3049-R2.2 (6/2015)

EN In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage. Hazards or unsafe practices which could result in minor personal injury, product or property damage. NOTE Important installation, operation or maintenance information. Read the following warnings before using this equipment. READ THE MANUAL Before operating finishing equipment, read and understand all safety, operation and maintenance information provided in...

EN EC Declaration of Conformity Manuf. By: Finishing Brands 195 Internationale Blvd. Glendale Heights, IL 60139 Type/Series: Automatic Spray Guns Binks “Trophy” Series The equipment to which this document relates is in conformance with the following standards or other normative references: BS EN IS0 12100:2010 and BS EN 1953:1998 + A1:2009 and thereby conform to the protection requirements of Council Directive 2006/42/EC relating to Machinery Safety Directive, and; BS EN 13463-1:2009, Council Directive 94/9/EC relating to Equipment and Protective Systems for use in Potentially Explosive...

EN BINKS “TROPHY” SERIES SPRAY GUN 35 The fluid inlet is not meant to be removed or replaced.

EN CHART 1: BINKS “TROPHY” SERIES SPRAY GUN PARTS LIST ITEM NO. PART NUMBER FLUID NOZZLE SIDE PORT ASSEMBLY SIDE PORT RETAINING CLIP SIDE PORT VALVE BODY SIDE PORT O-RING, Ø 4.8 x 1.6 SIDE PORT KNOB & STEM PISTON SPRING PISTON ASSEMBLY O-RING, INSIDE PISTON O-RING, OUTSIDE PISTON O-RING, INSIDE PISTON NEEDLE, STAINLESS, MARKING: I (STANDARD) NEEDLE, TUNGSTEN CARBIDE, MARKING: II NEEDLE, PLASTIC, MARKING: III NEEDLE, FEATHERING SPRING / PAD NEEDLE ASSEMBLY (KIT OF 3) NEEDLE ADJUSTING KNOB PACKING CARTRIDGE ASSEMBLY NEEDLE PACKING, GREEN (KIT OF 3) O-RING, OUTSIDE CARTRIDGE PACKING BODY...

EN BINKS “TROPHY” SERIES AUTOMATIC SPRAY GUN SIDE PORT CONTROL ASSEMBLY (FAN PATTERN CONTROL) MOUNTING LOCK SCREW MOUNTING HOLE (1/2" DIA.) FLUID NEEDLE ADJUSTMENT (FLOW CONTROL) 3/8” NOMINAL POSITION ATOMIZING AIR INLET 1/4" NPS / BSP(M) CYLINDER AIR INLET 1/4" NPS / BSP(M) FLUID INLET 3/8" NPS / BSP(M) BINKS “TROPHY” SERIES AUTOMATIC SPRAY GUN COMBINED FAN & ATOMIZING AIR (STANDARD SPRAY GUN HOOK-UP) BACK PRESSURE VALVE FLUID RETURN (IF USED) AIR REGULATOR (FAN & ATOMIZING AIR COMBINED) FAN & ATOMIZING AIR SUPPLY FLUID REGULATOR FLUID SUPPLY

EN BINKS “TROPHY” SERIES AUTOMATIC SPRAY GUN SEPARATE FAN & ATOMIZING AIR (OPTIONAL SPRAY GUN HOOK-UP) BACK PRESSURE VALVE FLUID RETURN (IF USED) FAN AIR SUPPLY FAN AIR VALVE (3 WAY) CYLINDER AIR SUPPLY CYLINDER AIR VALVE (3 WAY) ATOMIZING AIR REGULATOR ATOMIZING AIR SUPPLY FLUID REGULATOR FLUID SUPPLY

EN NUMBERING SYSTEM FOR BINKS AUTOMATIC “TROPHY” SERIES SPRAY GUNS ATOMIZATION TECHNOLOGY CN CONVENTIONAL LV LVMP HV HVLP NEEDLE MATERIAL S STAINLESS V VITREOUS (TUNGSTEN CARBIDE NEEDLE & NOZZLE) P PLASTIC TIP AIR CAP DESIGNATION 10 Series CONVENTIONAL 20 Series LVMP 30 Series HVLP See charts on pages 8-9 for complete gun assemblies. CHART 2: STAINLESS STEEL FEATHERING NEEDLES AND NOZZLES – OPTIONAL FEATHERING NEEDLE PART NO. CHART 3: TUNGSTEN CARBIDE NOZZLES AND NEEDLES NOZZLE SIZE CHART 5: TEST AIR CAP KITS – OPTIONAL CHART 4: STAINLESS STEEL (HARDENED) FLUID NOZZLES – STD. STAINLESS...

EN BINKS “TROPHY” SERIES AUTOMATIC SPRAY GUN NEEDLE AND NOZZLE SELECTION GUIDE CHART 6: CONVENTIONAL GUN SET-UPS NON-STICK COATINGS WRINKLE ENAMELS ZINC RICH COATINGS abrasive materials, glazes, engobes, porcelain enamel MOLD RELEASE water based vinyl glues, solvent based neoprenes, contact cements synthetic enamels, varnishes, shellacs, fillers, primers, epoxies, urethanes, lubricants, wax emulsions, enamels MEDIUM 25-70 CENTIPOISE 20-30 sec. Zahn 2 cup wash primers, dyes, stains, solvents, water, inks, sealers, laquers, lubricants, zinc chromates, acrylics THIN 5-25 CENTIPOISE 15-19 sec....

EN BINKS “TROPHY” SERIES AUTOMATIC SPRAY GUN NEEDLE AND NOZZLE SELECTION GUIDE CHART 8: HVLP GUN SET-UPS CHART 7: LVMP GUN SET-UPS TYPE OF FLUID TO BE SPRAYED COMPLETE GUN ASSEMBLY PART NUMBER THIN 5-25 CENTIPOISE 15-19 sec. Zahn 2 cup CHART 9: ROUND SPRAY GUN SET-UPS TYPE OF FLUID TO BE SPRAYED COMPLETE GUN ASSEMBLY PART NUMBER 3465-85HV-33S0 TYPE OF FLUID TO BE SPRAYED COMPLETE GUN ASSEMBLY PART NUMBER MEDIUM 25-70 CENTIPOISE 20-30 sec. Zahn 2 cup n Tungsten carbide needle and nozzle set-ups ● Plastic needle tip set-ups

EN BINKS “TROPHY” SERIES AUTOMATIC SPRAY GUN AIR CAP AND FLUID NOZZLE SELECTION CHARTS CHART 10: CONVENTIONAL AIR CAP AND FLUID NOZZLE SELECTION CHART Air Cap Spray Pattern Range Fluid Nozzle Typical Coatings Stains, Primers, Lacquers, Enamels, Acrylics, Reduced Latex Lacquers, Enamels, Top Coats, Low Viscosity Adhesives 45-11060 series, 2.0 mm – 2.6 mm or Zinc Rich, Adhesives, Glazes, Engobes, 45-11080 Tungsten Carbide Ceramics, Porcelain Enamels Series (VT), 1.4 mm – 2.6 mm CHART 11: LVMP – LOW VOLUME MEDIUM PRESSURE AIR CAP AND FLUID NOZZLE SELECTION CHART Air Cap Spray Pattern Range...

EN BINKS “TROPHY” SERIES AUTOMATIC SPRAY GUN AIR CAP AND FLUID NOZZLE SELECTION CHARTS CHART 13: ROUND SPRAY AIR CAP AND FLUID NOZZLE SELECTION CHART Air Cap Spray Pattern Range Fluid Nozzle Typical Coatings Lacquers, Enamels SETUP FOR SPRAYING CONNECTING GUN TO MATERIAL HOSE Gun should be connected by a suitable length of 3/8” diameter material hose fitted with a connector with a 3/8” NPS(f) nut at gun end. 1/4” diameter hose is recommended for use with low viscosity materials. (Fluid hoses of different composition are available for special fluids. See Binks hose catalog for hose...