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system-R

system-R

system-R

Product catalog summary
Overview: The document describes the System-R, a high-capacity form, fill, and seal packaging machine by STATEC BINDER. It integrates the production of bags from tubular woven PP/HDPE cloth with advanced packaging systems, offering significant advantages for packaging plants.
Concept: The machine automates the process of cutting, sewing, and handling bags made from tubular woven PP or HDPE cloth, enhancing efficiency and reducing costs.
Advantages:
  • Bag cost reduction up to 50%.
  • Personnel cost reduction over 50%.
  • Decreased logistical efforts.
  • High productivity and reliability.
  • Low bag thickness with high strength.
  • High availability using approved systems.
System Components:
  • Unwinding Unit
  • Edge guiding system
  • Inline gusseting device (optional)
  • Cross cutting device
  • Bottom folding device
  • High duty bottom stitching machine
  • Take over module
  • Opening device
  • Bag placing system
  • Filling spout with integrated spreading device
  • Bag transfer to bag closing device
Operation: The machine unwinds tubular cloth from a reel, cuts it to length, and transfers it to a sewing station where the bag bottom is folded and stitched. The finished bag is then opened, filled, and closed, ready for downstream logistics. All operations are controlled by a programmable PLC.
Specifications:
  • Design capacity: up to 33 bags/min.
  • Packaging capacity: up to 2000 bags/h.
  • Bag making capacity: up to 2200 bags/h.
  • Filling weight: 5 – 50 kg.
  • Bag material: Woven PP / HDPE (coated/uncoated).
  • Bag types: Gusseted bag / Pillow bag.
  • Weight of empty bag: 80 – 120 g/m².
  • Bag length: 500 – 1200 mm.
  • Width of tubular cloth: 270 – 700 mm.
  • Max. diameter of reel: 1500 mm.
  • Bags per reel: approx. 6,000 pcs.
  • Power consumption: approx. 10 kW.
  • Air consumption: approx. 30 m³/h.
Certifications and Efficiency: The machine is CE certified and designed for high energy efficiency.
Contact Information: STATEC BINDER GmbH, Industriestrasse 21, 8200 Gleisdorf, Austria. Tel.: +43 3112 38580-0, [email protected], www.statec-binder.com
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Catalog excerpts

system-R-1

STATEC BINDER highly efficient bagging and palletizing solutions Form, fill and seal packaging machine & Gf Gf Gf Gf GJ Form, fill & seal packaging machine Produces pillow and/or gusseted bags Reduction of bag, personnel and logistic costs up to 50% High productivity and availability CE certified High energy efficiency The first high-capacity packaging system which combines direct production of bags made of endless tubular woven PP / HDPE cloth with approved STATEC BINDER packaging systems. This achieves significant advantages for your packaging plant! Concept: The packaging system is fed by a high capacity bag conversion line. This machine was designed specially for cutting, sewing and handing over of bags made of tubular woven PP or HDPE cloth in an automatic process. Advantage of System-R: • Reduction of bag costs up to 50% • Reduction of personal costs more than 50% • Decreasing of logistical effort • High productivity and reliability • Low bag thickness - high strength • High availability by applying approved systems System components: • Unwinding Unit • Edge guiding system • Inline gusseting device (optional) • Cross cutting device • Bottom folding device • High duty bottom stitching machine • Take over module • Opening device • Bag placing system • Filling spout with integrated spreading device • Bag transfer to bag closing device Manner of work: • The tubular cloth is unwinded from the reel and cut in defined length • Grippers take the bag and transfer it to the sewing station, where the bag bottom is folded and stitched • The finished bag is handed over to the packaging system and transported to the opening table • There the bag will be opened and placed on the filling spout • Filling through swivel spout • Spreading of bag mouth through integrated spreading device • Releasing of bags and bag closing • Transfer to the downstream logistic All movements and functions are controlled by

 Open the catalog to page 1
system-R-2

Form, fill and seal packaging machine STATEC BINDER System-R STATEC BINDER GmbH, Industriestrasse 21, 8200 Gleisdorf, Austria, Tel.: +43 3112 38580-0, [email protected]

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.