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ThermoGrip Shrink machine

ThermoGrip Shrink machine
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ThermoGrip Shrink machine

Product catalog summary
Introduction
The document introduces ThermoGrip® shrink machines, emphasizing their role in enhancing cutting process productivity by selecting optimal clamping tools to maximize cutting edge performance and lifespan.
Company Background
Bilz is a family-run company with extensive experience in developing reliable products, committed to continuous improvement and offering a comprehensive range of products, including custom-designed solutions.
Product Evolution
The historical development of ThermoGrip® products from 1998 to 2011 is outlined, showcasing innovations such as interchangeable coil technology, compact designs, and advanced cooling systems.
Equipment Technology
Bilz induction technology features local heating to preserve shrink chucks and facilitate quick cooling. The patented ferrite disc system prevents tool heating, allowing easy clamping of solid carbide and HSS tools within a 3-50 mm range.
Cooling Systems
Bilz offers air-cooled and liquid-cooled systems, with liquid cooling being ten times more efficient than contact cooling systems, reducing non-productive times and protecting tools from corrosion.
ISG 3400 Series
The ISG 3400 series includes manual and automatic devices with various cooling options, recognized for its modular design and ability to meet individual customer requirements, winning the red dot award for product design in 2012.
Features and Options
The ISG 3400 series offers a quick change coil system for flexibility in handling tools with special dimensions. The control panel allows easy selection of parameters to prevent overheating, with manual adjustment options for special applications.
Specifications
The document outlines different models of ThermoGrip® machines, including STARTER, ALLROUNDER, PROFESSIONAL, and HEAVY DUTY, each with specific clamping ranges, cooling types, and power requirements.
Procedures
The machines utilize induction shrinking and cooling techniques, with "Cool Down" technology allowing rapid cooling without direct contact with hot parts, minimizing burn risks.
Standards and Recommendations
The machines meet aerospace requirements and are designed for ergonomic use, with recommendations for specific accessories to optimize performance.
Key Features
ThermoGrip® emulsion prevents corrosion of shrink chucks, with geometry-independent cooling and quick change systems for coils.
Data Summary
Technical data for each machine model is included, specifying dimensions, power supply requirements, and cooling times.
Conclusion
ThermoGrip® machines provide efficient and safe solutions for tool changing and cooling in machining operations, emphasizing the importance of using correct accessories and following recommended procedures for optimal performance.
Specifications and Accessories
The document outlines various products and accessories related to ThermoGrip® technology, including coolant emulsions, machine cleaners, and protective gloves.
Application and Procedures
Detailed instructions for using ThermoGrip® products, including the inverse shrinking process and the use of measuring adapters for length presetting, are provided.
Product Features and Benefits
The ThermoGrip® measuring adapter is highlighted for its cost-effectiveness and versatility in presetting tool lengths.
Repair and Service Information
BILZ offers a repair service for defective products, providing a non-binding cost estimate within 2 to 5 working days.
Ordering and Pricing Information
Important ordering hints are included, such as the continuous updating of the product range and the possibility of receiving improved or equivalent alternatives.
Quality and Customer Support
BILZ emphasizes high-quality standards in manufacturing and provides intensive application advice and customer support.
Shrink Chucks and Applications
The document discusses the importance of precise lubricant delivery in Minimal Quantity Lubricant (MQL) technology, with BILZ's new generation of synchro chucks addressing these challenges.
Unique Sustainability
BILZ solutions offer environmental, economic, and personnel safety benefits, reducing costs and ensuring a clean working environment.
Technical Specifications
Detailed technical specifications for various toolholder systems are provided, including HSK, SK, BT, and ER systems.
Conclusion
BILZ provides innovative and sustainable solutions in toolholding technology, focusing on efficiency, cost reduction, and safety.
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Catalog excerpts

ThermoGrip Shrink machine-1

ThermoGrip® Schrumpfgeräte ThermoGrip® Shrink machines

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ThermoGrip Shrink machine-2

Liebe Leserin, lieber Leser, An der „Schneide“ wird bekanntlich das Geld verdient. Dabei beeinflusst die Produktivität dieser Schneide die Gesamtkosten von Zerspanungsprozessen, zu denen sie selbst nur zwischen 4 – 6 % beiträgt. Diesen Aussagen werden wohl die Mehrzahl aller Produktions- und Zerspanungsfachleute zustimmen. Doch was unternehmen Sie, um die Leistungsfähigkeit der Schneide voll auszunutzen und deren Standwege zu erhöhen? Das vorliegende Handbuch soll Sie bei der Auswahl von optimalen Spannmitteln für Ihre „Schneiden“ unterstützen. Unsere lange Erfahrung als traditionsreiches Familienunternehmen...

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ThermoGrip Shrink machine-3

Dear reader, As everyone knows, money is made at the „cutting edge”. The productivity of this cutting edge influences the total costs of cutting processes, whereas its share amounts to 4 – 6 % only. Most production and cutting experts will agree with these statements. What do you undertake to fully profit from the performance of the cutting edge and to increase its tool life? This manual will support you in selecting the optimal clamping tools for your “cutting edges”. Our long experience as a traditional family-run company helps us to develop products you can rely on and to compile a comprehensive...

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ThermoGrip Shrink machine-4

Compact machine with parameter handling for comfortable shrinking. Generator power 8 kW Kompaktgerät mit Parameterbetrieb für komfortables Schrumpfen. Generatorleistung 8 kW For the first time all diameters are shrinkable with only 1 coil from 3 mm – 32 mm. Generator power 10 kW Erstmalig mit nur einer Spule von 3 mm - 32 mm alle Durchmesser schrumpfbar. Generatorleistung 10 kW For the first time clamping range possible up to 50 mm Innovative graphic display Spannbereich erstmalig bis 50 mm möglich Innovatives Grafikdisplay First compact Bilz table machine 230 V connection, - 3,6 kW power Erstes...

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ThermoGrip Shrink machine-5

The heavy weight champion – shrinking of tools up to 40 kg and for the first time also up to HSK-A160 Der Schwergewichtsmeister – Schrumpfen von Werkzeugen bis 40 kg und erstmalig auch bis HSK-A160 The innovation for driven tools Collet similar to ER geometry Die Innovation für angetriebene Werkzeuge Schrumpfspannzange ähnlich ER Geometrie Slim shrink extensions Lengths of 110 mm up to 250 mm available Schlanke Schrumpfverlängerungen Längen von 110 mm bis 250 mm erhältlich AllGrip System For the first time shrinking of h9 shanks in the range of 3 mm up to 6 mm is possible. AllGrip System Erstmaliges...

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ThermoGrip Shrink machine-6

Gerätetechnik Equipment Technology BILZ Induktionstechnik – Vorteile der Wechselscheibe BILZ Induction Technology – advantages of the change disc Das patentierte Ferritscheibensystem verhindert die Erwärmung des Werkzeugs und ermöglicht das problemlose Spannen von HM- und HSS-Werkzeugen mit einem Spannbereich von 3 – 50 mm. By means of the patented ferrite disc system the tool is prevented from heating; solid carbide and HSS-tools can be easily clamped within a range of 3 – 50 mm. Erhöhung des Wirkungsgrads durch geeignete Anpassung des magnetischen Wechselfelds Efficiency increase by appropriate...

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ThermoGrip Shrink machine-7

BILZ “COOL DOWN” Bilz contact cooling system for air-cooled ISG machines Bilz Kontaktkühlsystem für luftgekühlte ISG Geräte Vorteile der bewährten ISG Wasserkühltechnik Advantages of the tried and tested ISG liquid cooling technique Flüssigkeitskühltechnik – Zehnmal effektiver als Kontaktkühlsysteme Liquid cooling technique – 10 x more efficient than contact cooling systems Technologievorteil Technological Advantage Kundennutzen Value to Customer Vollautomatischer Schrumpf- und Kühlvorgang Fully automatic shrinking and cooling process Flüssigkeitskühltechnik mittels Kühlturmprinzip Liquid cooling...

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ThermoGrip Shrink machine-8

Die ISG 3400 Serie The ISG 3400 series Das Kühlkonzept The Cooling Concept Manuelles Gerät mit Luftkühlung, Kühlzeit: ca. 300 s Manuelles Gerät mit Flüssigkeitskühlung, Kühlzeit: 30 s Unsere STARTER sind der kostengünstige Einstieg in die ISG 3400 Modellreihe. Optional kann das Gerät mit einem Beistellkühler nachgerüstet werden. Die Baureihe der ALLROUNDER stellt den Aufstieg zum effizienten Schrumpfen mit integrierter Flüssigkeitskühlung dar. Schrumpfen und Kühlen findet in einer Position ohne Handling der Schrumpffutter statt. Manual device with air cooling, cooling time: approx. 300 s Our...

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ThermoGrip Shrink machine-9

Heavy Duty Automatisches Gerät mit Flüssigkeitskühlung und Trocknung, Kühlzeit: 30 s Automatisches Gerät mit Flüssigkeitskühlung für schwere Aufnahmen, Kühlzeit: 45 s Der automatisierte Ablauf gewährleistet maximale Prozesssicherheit, da das erhitzte Schrumpffutter nach beendetem Schrumpfvorgang direkt in die Kühlposition abgesenkt wird, ohne dass der Bediener das erwärmte Schrumpffutter berühren kann. Große und schwere Aufnahmen werden automatisch geschrumpft und direkt im Anschluss gekühlt, ohne dass diese während des Prozesses gehandelt werden müssen. Automatic device with liquid cooling and...

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ThermoGrip Shrink machine-10

Übersicht ISG3400 Serie Overview ISG3400 series Feste Spule Fixed Coil ISG 2400 WK- FS Wechsel Spule Quick Change Coil ISG 3400 WK- FS optional mit Kühler optionally with cooler optional mit Kühler optionally with cooler optional mit Kühler optionally with cooler * Mit extra Spule bis Schrumpffutter Außendurchmesser 65 mm möglich * Shrinking of chucks with external diameters up to 65 mm possible using an extra coil Leidenschaft trifft Design! Red dot award für neue ThermoGrip ISG3400 - Serie Passion Meets Design! Red dot award for new ThermoGrip ISG3400 Series ® Unsere Schrumpfgeräteserie ISG...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.