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ThermoGrip Shrink Chucks

ThermoGrip Shrink Chucks
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ThermoGrip Shrink Chucks

Product catalog summary
Introduction
The document introduces ThermoGrip® Shrink Chucks, highlighting their role in enhancing cutting process productivity by selecting optimal clamping tools to maximize tool life and performance.
Specifications
ThermoGrip® Shrink Chucks are designed for high precision with a concentricity of ≤ 3μm and suitable for RPMs from 12,000 to 42,000. They are corrosion-protected and ideal for deep cavities, especially in the mold and die industry. Available models include standard, slim, ultra-slim, and heavy-duty versions, each with specific geometries and applications.
Technical Features
Made from heat-resistant special steel, the chucks ensure long tool life and form stability. They offer high radial rigidity, low deflection, and are optimized for high-performance cutting. The patented counterbore design allows tool insertion under cold conditions, reducing the heat required for the shrinking process by 15-20%.
Performance and Security
ThermoGrip® chucks provide high concentricity (< 0.003 mm) and precise taper tolerances, reducing tool costs and chatter marks. They can clamp all standard shanks without losing clamping force, even on greasy or oily surfaces.
Innovations
The TSF ThermoGrip® series is introduced for the mold and die industry, featuring slim chucks with a 3° incline and non-corroding coating. They are fine balanced and compatible with new and upgraded ThermoGrip® shrink units.
AllGrip Technology
AllGrip allows clamping of tools with various diameters using a single shrink chuck, supporting shank tolerances from h4 to h9 and offering a 30% higher maximum rotational speed compared to standard chucks. It combines the benefits of ThermoGrip® chucks with high self-damping properties for increased tool life and versatility.
Conclusion
The document emphasizes a commitment to quality and innovation, offering custom-designed solutions and a comprehensive product range to meet diverse application needs.
Overview
The document stresses the importance of quality standards in production, focusing on application support, customer relations, and competency for solutions. BILZ offers sustainable solutions with a range of standard and custom-designed chucks to meet customer needs.
Shrink Chucks and Applications
The use of Minimal Quantity Lubricant (MQL) technology is discussed, highlighting the need for precise lubricant delivery to the tool's cutting point. BILZ's new generation of synchro chucks ensures optimal sealing for loss-free lubricant delivery and immediate flow without pressure loss.
Unique Sustainability
BILZ solutions offer environmental, economic, and personnel safety benefits, reducing sourcing and maintenance costs, eliminating disposal costs, and increasing tool life. Economically, they can reduce costs by up to 19% and eliminate the need for expensive coolant disposal. For personnel, they ensure a clean working environment, minimizing health risks.
Technical Specifications
Detailed specifications for various ThermoGrip® shrink chucks and MQL systems are provided, including dimensions, designations, and identification numbers. Tables list specifications for different models, such as the 1-channel and 2-channel MQL systems.
Micro Chuck Extensions
Micro chuck extensions are designed for difficult-to-access areas, capable of clamping shank tolerances from h4 to h9 for diameters 1 mm to 6 mm. These extensions are compatible with ThermoGrip® Shrink Chucks and offer high run-out accuracy due to their design.
Conclusion
BILZ provides innovative and sustainable solutions in tool holding technology, focusing on precision, efficiency, and safety. Their products are designed to meet diverse customer needs while ensuring environmental and economic benefits.
Specifications
Detailed specifications for various tools and equipment, including torque wrenches and micro chuck extensions, are provided. The torque wrench for MCE has an unclamping torque of 1.5 – 3 Nm and a wrench size of 4 mm x 220 mm. Various tool diameters and their corresponding designations and identification numbers are listed.
Technical Hints
Bilz HSK tools are manufactured with high precision in Germany, using high-tensile heat-treated steel with a tensile strength in the core of over 900 N/mm². The hardening process is tailored to each chuck type and size to prevent full hardening of thin-walled HSK-tapers, minimizing breakage risk.
Design and Balancing
The tools feature eco-friendly surface treatments and precision grinding. Shrink chucks are non-corrosion protected. The document discusses the balancing quality of the tools, with all Bilz HSK chucks being prebalanced and fine-balanced for optimal balancing quality.
Assembly Instructions
Instructions for assembling the coolant transfer set include greasing O-rings before assembly and checking the coolant tube for radial movement. Maximum torque values for coolant adapters are specified for different HSK sizes.
Product Range and Ordering Information
The document outlines the continuous updating of the product range, ensuring customers receive the most technologically advanced tools. It mentions the minimum order value and handling fees for orders below EUR 50. Special designs are available upon request.
Cooling Concepts
The ISG 3400 series includes various cooling concepts, such as manual devices with air or liquid cooling and automatic devices with liquid cooling and drying. These systems are designed for efficient shrinking and cooling processes, ensuring operator safety and process reliability.
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Catalog excerpts

ThermoGrip Shrink Chucks-1

ThermoGrip® Schrumpfspannfutter ThermoGrip® Shrink Chucks

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ThermoGrip Shrink Chucks-2

Erklärung der Piktogramme Illustration of the pictograms Rundlaufgenauigkeit der ThermoGrip® Schrumpfspannfutter Concentricity of the ThermoGrip® Shrink Chucks Geeignet für die entsprechende Drehzahl. Mehr Informationen zum Thema Wuchten finden Sie im Kapitel „Technische Informationen“. Suitable for the corresponding RPM. You will find more information regarding “Balancing” in the chapter “Technical information”. CHIP Mit Datenträgerbohrung With data carrier bore hole Geeignet für IKZ maximal 50 bar Suitable for internal cooling max. 50 bar 4,5° Außengeometrie der Schrumpfspannfutter Standard...

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ThermoGrip Shrink Chucks-3

Inhaltsverzeichnis Content Kernkompetenz Schrumpftechnologie Core competence shrink technology Technologie Schrumpfspannfutter Technology Shrink Chucks Produktprogramm Product program Schrumpfspannfutter Übersicht Shrink Chucks overview MMS Schrumpfspannfutter MQL Shrink Chucks Micro Spannfutter Verlängerungen MCE Micro Chuck extensions MCE Technische Hinweise Technical hints Montage Kühlmittelübergabe - Satz Assembly Instructions Coolant Transfer Set Die Gerätetechnik finden Sie in unserem Katalog Machine technology information can be found in our catalogue ThermoGrip ® Schrumpfgeräte | Nr....

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ThermoGrip Shrink Chucks-4

Liebe Leserin, lieber Leser, An der „Schneide“ wird bekanntlich das Geld verdient. Dabei beeinflusst die Produktivität dieser Schneide die Gesamtkosten von Zerspanungsprozessen, zu denen sie selbst nur zwischen 4 – 6 % beiträgt. Diesen Aussagen werden wohl die Mehrzahl aller Produktions- und Zerspanungsfachleute zustimmen. Doch was unternehmen Sie, um die Leistungsfähigkeit der Schneide voll auszunutzen und deren Standwege zu erhöhen? Das vorliegende Handbuch soll Sie bei der Auswahl von optimalen Spannmitteln für Ihre „Schneiden“ unterstützen. Unsere lange Erfahrung als traditionsreiches Familienunternehmen...

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ThermoGrip Shrink Chucks-5

Dear reader, As everyone knows, money is made at the „cutting edge”. The productivity of this cutting edge influences the total costs of cutting processes, whereas its share amounts to 4 – 6 % only. Most production and cutting experts will agree with these statements. What do you undertake to fully profit from the performance of the cutting edge and to increase its tool life? This manual will support you in selecting the optimal clamping tools for your “cutting edges”. Our long experience as a traditional family-run company helps us to develop products you can rely on and to compile a comprehensive...

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ThermoGrip Shrink Chucks-6

Made in Germany Hohe Laufruhe durch “Balanced by Design” und anschließendem Feinwuchten Bessere Oberflächengüte Ideal für HPC/HSC Bearbeitung Schonung der Maschinenspindel Optimized stability through “balanced by design” and subsequent fine balancing Better surface quality Ideal for HPC/HSC processing Low wear of the machine spindle Höchste Lebensdauer und Formstabilität des Schrumpfspannfutters durch Verwendung von hochwarmfestem Sonderstahl Hohe Radialsteifigkeit Geringe Auslenkung Hohe Zustellungen möglich Longest tool life and form stability due to the use of highly heat resisting special...

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ThermoGrip Shrink Chucks-7

Alle handelsüblichen Schäfte können gespannt werden. Kein Spannkraftverlust bei fettigen und öligen Schäften All standard shanks can be clamped No loss of clamping force with greasy and oily shanks Patentierte Vorweite ermöglicht das Einsetzen des Werkzeugs im kalten Zustand sowie einen automatischen Schrumpfprozess und vereinfacht die Handhabung. 15 % – 20 % geringerer Wärmebedarf bei der Erhitzung des Schrumpfspannfutters allows the insertion of the tool under cold condition as well as an automatic shrinking process and simplifies the handling. 15 % – 20 % less heat required when heating the...

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ThermoGrip Shrink Chucks-8

Vorweite – Counterbore – das ThermoGrip® Markenzeichen the ThermoGrip® brand Vorzentrierung des Werkzeugs für einen automatisierten Schrumpfprozess 15 % – 20 % geringerer Wärmebedarf bei der Erhitzung – materialschonend Optimales Ausschrumpfen von HSS Schäften Precentering of the tool for an automatic shrinking process 15 % – 20 % less heat needed during heating – low wear Optimal shrinking out of HSS shanks Vorweite Counterbore Kritischer Punkt beim Lösen Kalte Ecken verhindern das Lösen des Werkzeugschafts Critical position during release Cold corners prevent the release of the tool shank Bauchförmige...

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ThermoGrip Shrink Chucks-9

schlanke Schrumpfspannfutter Slim Shrink Chucks Speziell für den Gesenk- und Formenbau wurde die neue TSF ThermoGrip® Schrumpfspannfutterserie (schlank) entwickelt. Diese ist für das induktive Schrumpfen von Hartmetall-Werkzeugen mit Schafttoleranz h6 geeignet. Durch die schlanke Bauform dieser neuen Schrumpfspannfutterserie gehören Störkanten der Vergangenheit an. Die Außengeometrie der neuen TSF-Schrumpfspannfutter wurde mit einer 3°-Schräge, passend für Formschrägen, ausgelegt. Introducing the new shrink chuck TSF ThermoGrip® – the slim version has been developed especially for the mold and...

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ThermoGrip Shrink Chucks-10

Schrumpfverlängerungen Shrink extensions Optimale Kombination aus kleinstmöglichster Störkontur, hoher Radialsteifigkeit und hohen Drehmomenten Optimum combination of smallest possible interference contour, high radial rigidity and high torques Geeignet für den modularen Aufbau für tiefe, schwerzugängige Kavitäten Shanks for modular build up to access deep and restricting cavities Verstärkte Schrumpfspannfutter Heavy duty Shrink Chucks Durch kurze und steife Ausführung sind höchste Haltekräfte und Drehmomentübertragung dauerhaft gewährleistet. Due to the short and rigid design highest retention...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.