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Supplementary Programme

Supplementary Programme

Product catalog summary

Supplementary Programme Overview
This document provides a comprehensive overview of tool holding and extension systems, torque adjustment tools, and collet specifications. It is organized into sections focusing on different components and their specifications.

1. Tool Holding Systems

WA – Werkzeugaufnahmen: Tool holders for Bilz modular systems, adaptable to various machine spindle configurations, supporting both coolant and non-coolant applications.
WA/HSK and WA/SK Systems: Include hollow taper shanks and steep taper shanks suitable for coolant feed applications, with various models and dimensions.

2. Tap Extensions

TE – Gewindebohrerverlängerung: Designed for tapping operations in deep internal threads, with specific models and dimensions.
TE-IK and TE-IK-h6 Extensions: Specialized tap extensions for shrinking and hydraulic chucks, with detailed specifications.

3. Torque Adjustment Tools

Drehmoment-Einstellwerkzeuge: Includes torque wrenches and setting shanks, with ordering requirements and identification numbers.
Torque Setting Sets: Designed for DIN taps and roll formers, with detailed specifications.

4. Collet Specifications

ER/ESX Collets: Specifications according to ISO 15488, including concentricity and range details.
ER/ESX GB Collets: Additional specifications for GB collets, including dimensions and identification numbers.

Conclusion
This document serves as a guide for selecting and utilizing various tool holding systems, tap extensions, and torque adjustment tools, with detailed specifications and identification numbers.

Specifications:
Detailed specifications for collets, including dimensions in metric and imperial units, standards, and ID numbers.

Procedures:
Instructions for clamping range and inserting depth for different collet types, including necessary adjustments and use of screws and sealing discs.

Standards:
Collets conform to ISO 15488 standards, ensuring compatibility and quality.

Recommendations:
Tighten collet nuts to 80% of the maximum torque for optimal performance and safety.

Key Data from Tables:
Tables list collet sizes, clamping ranges, and ID numbers, along with torque settings for different collet styles.

Accessories:
Details on accessories such as wrenches and collet nuts, with specific ID numbers and torque settings.

Introduction
Technical specifications and operational guidelines for tapping chucks and accessories, focusing on high-frequency (HF) technology for multispindle tapping operations.

Specifications
Lists models of arbors with specifications such as diameter, length, and woodruff key dimensions.

HFP Technology
Secure method for wireless monitoring during multispindle tapping, ensuring reliable monitoring of rotations using a high-frequency transmitter.

Bilz Transmitter HFS 3100
Describes the transmitter built into the tapping chuck for process monitoring, with specific pulse frequencies for alarms.

Quick Change Tapping Chuck with HF Technology
Explains malfunctions detection and battery replacement ease, with a typical battery life of about three years.

Bilz Receiver HFE 3002/3004
Processes HF alarm signals and communicates them to machine control, with multiple antenna inputs to extend reception range.

HF Tapping Control Unit
Prevents tap damage and ensures thread depth accuracy during tapping operations.

Operating Elements of Hand-held Receiver
Includes an ON-button, LED signal level indication, and battery check.

Conclusion
Comprehensive details on specifications and operational procedures for tapping chucks and accessories, emphasizing HF technology.

Overview: Detailed specifications and descriptions of quick change tapping chucks and hydraulic expansion chucks, with technical data and usage recommendations.

Specifications: Lists models of quick change tapping chucks with HF-technology, suitable for tapping on transfer lines and special purpose machines.

Hydraulic Expansion Chucks: Details types of hydraulic expansion chucks, including HSK-A, HSK-E, BT, and SK models, with dimensions and suitability for automatic tool changes.

Accessories: Outlines accessories such as receivers, transmitters, antennas, battery testers, and seals, with designation and identification numbers.

Special Tools: Introduces formbore system tools for high precision profiles on standard machining centers.

Recommendations: Emphasizes using appropriate clamping systems to ensure high-quality drilling and reaming operations.

Technical Information
Details on formbore system tools, designed for wear- and maintenance-free operation, suitable for machining materials up to 900 N/mm2 strength.

Specifications and Procedures
Formbore system tools for machining centers, milling, drilling, and turning machines, with specifications for different tool sizes.

Profiles and Accessories
Outlines profiles producible using formbore tools, with accessories for internal and external processing.

Processing Examples
Examples of processing parameters for different materials, illustrating practical application of formbore tools.

Special Tools
Describes special tools like SFC stud driving chucks and ET1 tool holder engraving chucks for specific manufacturing processes.

Ordering Information
Important ordering information, including identification numbers and minimum order value.

Product Range Updates
Highlights continuous updating of the product range, with assistance from the sales team for best options.

Disclaimer and Liability: Bilz and its partners are not liable for errors in the catalog, and orders are subject to approval.

Order Processing: Customers should indicate ident-nos. in orders, with prices referred to in the current price list.

Minimum Order Value: Additional handling fee for orders under EUR 50.00, with minimum order quantity for special tools.

Special Designs: Bilz can supply special designs or tools made according to drawings.

Contact Information: Bilz Werkzeugfabrik GmbH & Co. KG, Vogelsangstr. 8, 73760 Ostfildern, Germany. Phone: +49 7 11 3 48 01 - 0, Fax: +49 7 11 3 48 12 56, Email: [email protected], Website: www.bilz.de

Catalog excerpts

Supplementary Programme

Open the catalog to page 1

Zusatzprogramm Supplementary programme WA – Werkzeugaufnahmen WA – Location for tools Drehmoment-Einstellwerkzeuge G-GE Torque adjustment tools G-GE ER/ESX-Spannzange DIN 6499-B ER/ESX collet DIN 6499-B Dichtscheibe für ER/ESX Sealing disc for ER/ESX Zubehör und Ersatzteile Accessories and spare parts HFP – Gewindeschneid-Schnellwechselfutter mit Überwachung HFP – Quick change tapping chucks with monitoring Hydrodehnspannfutter Hydraulic expansion chucks PN-GPK – Pendelhalter PN-GPK – Floating holders Sonderwerkzeuge Special Tools

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Werkzeugaufnahme für Bilz-Spannfutter – Modularsystem Location for Bilz Modular System Spannfutter mit Modularschaft MS… sind in Verbindung mit der Werkzeug-Aufnahme WA… auf alle gängigen Maschinenspindelsysteme umrüstbar und dadurch universell einsetzbar. Werkzeuge mit MS-Schaft werden in der Werkzeugaufnahme mit Gewindestiften (ähnlich DIN 1835) geklemmt. Die Werkzeug-Aufnahmen sind auch für Werkzeuge mit Kühlmitteldurchführung verwendbar. By using WA locations, Bilz tools with modular shanks can be used on varying machine spindle configurations of international or HSK tapers, and are available...

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WA – Werkzeugaufnahme für BILZ - MS - Modularschaft WA – Location for BILZ - MS modular shank WA…IK/HSK-A... Hohlschaftkegel DIN 69893A, mit Kühlmitteldurchführung, ohne Kühlmittelrohr Hollow taper shank DlN 69893 A, with coolant feed, without coolant pipe Bezeichnung Designation WA/HSK-C... l1 Hohlschaftkegel DIN 69893 C. Auch für Kühlmitteldurchführung geeignet Hollow taper shank DIN 69893 C. Also suitable for coolant feed Bezeichnung Designation

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WA – Werkzeugaufnahme für BILZ - MS - Modularschaft WA – Location for BILZ - MS modular shank AD H5 d d1 B l WA/A73/SK d2 d1H5 Steilkegel nach MAS 403. Auch für zentrale Kühlmitteldurchführung geeignet Taper 7/24 acc. to MAS 403. Also suitable for coolant feed Bezeichnung Designation l WA/A86/SK Steilkegel nach ANSI B 550. Auch für zentrale Kühlmitteldurchführung geeignet Taper 7/24 acc. to ANSI B 550. Also suitable for coolant feed Bezeichnung Designation Supplementary Programme

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WA – Werkzeugaufnahme für BILZ - MS - Modularschaft WA – Location for BILZ - MS modular shank d2 d H5 1 l WA/A126/... Steilkegel DIN 69871, mit Kühlmitteldurchführung AD bzw. B Taper 7/24 DIN 69871, with coolant feed AD or B Bezeichnung Designation

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TE – Bilz Gewindebohrer-Verlängerungen TE – Bilz Tap extension Zum Gewindeschneiden in Werkstücke mit extrem tief liegenden Innengewinden oder zum Gewindeschneiden unmittelbar an Gusswänden, Absätzen, Störkannten von Vorrichtungen usw. werden Gewindebohrer mit verlängertem Schaft benötigt. For tapping operations in work pieces with extremely deep internal threads or for tapping close to cast iron walls, interference edges or shoulders of fixtures there is the need of taps with an extended shank. Supplementary Programme

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TE – Bilz Gewindebohrer-Verlängerungen TE – Bilz Tap extension Baumaße Verlängerung Extension dimensions

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TE-IK – Bilz Gewindebohrer-Verlängerungen TE-IK – Bilz Tap extension Baumaße Verlängerung Extension dimensions Ø Supplementary Programme

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TE-IK-h6 – Bilz Gewindebohrer-Verlängerungen TE-IK-h6 – Bilz Tap extension Bilz Gewindebohr - Verlängerungen – Zum Einsatz in Schrumpf- und Hydrodehnspannfutter Bilz Tap extension – For usage in Shrinking and hydraulic chucks Baumaße Gewindebohrer Tap dimensions Ø d1 Bezeichnung/Id. Nr Designation/Id. No TE1-IK-h6x28x21x130 TE2-IK-h6x35x27x130 TE3-IK-h6x45x34x130 TE4-IK-h6x60x49x130 TE5-IK-h6x70x55x130 Baumaße Verlängerung Extension dimensions

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Drehmoment-Einstellwerkzeuge Torque adjustment tools G-GE Für Schnellwechsel-Einsätze. Zum Einstellen und Überprüfen der Sicherheitskupplung For quick change adaptors to adjust and check the safety clutch. For adaptors size 0-3. Für Einsätze Größe 0-3 For adaptors size 0-3 T Type GS 13 Type GWA Type GWA T Type WES-WESR Torque Wrench Setting shank Setting socket Ratchet with insert Torque adjustment unit Zubehör Drehmomenteinstellung Accessories torque adjustment Bei Bestellung der Einstellschlüssel GS bitte Schaft-Ø und Vierkant oder Gewinde und DIN des in den Einsatz passenden Gewindebohrers...

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Torque setting sets for DIN taps/roll formers

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ER/ESX-Spannzange ISO 15488 ER/ESX collet ISO 15488 Spannbereich Collet range Überbrückung Overlap ER-UP Ultra Precision Rundlauf der ER/ESX-Spannzange Concentricity of ER/ESX collets Supplementary Programme

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ER/ESX GB-Spannzange ER/ESX GB collet ESX … GB Spannzange mit Innenvierkant ESX … GB collet with internal square ESX 12 GB DIN DIN DIN ISO,JIS DIN ISO,JIS DIN JIS JIS DIN JIS ISO DIN,JIS ISO DIN,JISO JIS DIN,ISO DIN,ISO JIS DIN ISO DIN ISO,JIS DIN,ISO,JIS JIS DIN JIS JIS DIN,ISO DIN,ISO DIN

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Supplementary Programme

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Einstecktiefe inserting depth Nachstellung length adjustment Supplementary Programme Dichtscheibe/Id. No. Sealing disc/Id. No.

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Einstecktiefe inserting depth Nachstellung length adjustment Dichtscheibe/Id. No. Sealing disc/Id. No.

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BZ18.1 – Spannzange für Synchrofutter SCN1 BZ18.1 – Collet for Synchro Chuck SCN1 Einstecktiefe inserting depth MMSD mit MMSD with E Nachstellung length adjustment Supplementary Programme Dichtscheibe/Id. No. Sealing disc/Id. No.

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Einstecktiefe inserting depth MMSD mit MMSD with E Nachstellung length adjustment Dichtscheibe/Id. No. Sealing disc/Id. No. *nur für leichte Bearbeitung *only for light machining

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Dichtscheibe für ER/ESX-Spannzange DIN 6499-B Sealing disc for ER/ESX collet DIN 6499-B DS/ER DS/ER Dichtscheiben DS/ER sealing disc b Supplementary Programme

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Supplementary Programme

Supplementary Programme

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