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Clamping Systems

Clamping Systems

Product catalog summary

Overview: This document provides comprehensive technical specifications and guidelines for thread cutting and forming tools, focusing on sizes M0.5 to M4. It covers ball bearing technology, optimized spring and dampening compensation, and various clamping systems.

Specifications: The document details specifications for thread cutting and forming tools, emphasizing the use of ball bearing technology and optimized spring and dampening compensation with a tolerance of ±0.5 mm.

Clamping Systems: Various clamping systems such as SCK 21, SCK 22, and SCK 23 are described, including specifications and assembly instructions for sealing discs in clamping nuts.

Thread Cutting and Forming: Specifications for thread cutting and forming tools with different collet systems, including DIN 6499 System ER11 and JIS standards, are provided. A detailed table of clamping ranges and identification numbers for different thread sizes is included.

Sealing Discs: Instructions for installing and removing sealing discs in collet systems are provided, highlighting the importance of correct tool insertion to avoid O-ring damage.

Quick Change Tapping Chucks: The WFLC and WFLC K quick change tapping chucks are introduced, featuring out-of-center ball configuration, hydrostatic pressure compensation, and modular shank systems.

Applications: The tools and systems are suitable for machining centers, transfer lines, special purpose machines, and drilling and milling machines, applicable for both left and right-handed threads.

Benefits: Benefits include reduced maintenance, higher flexibility, and improved productivity and quality in thread cutting and forming operations.

WFLC Quick Change Tapping Chucks: Detailed specifications and configurations for WFLC quick change tapping chucks and clamping systems are provided, including models, dimensions, and compatibility with different tool holders.

Procedures: The use of quick change adaptors and inclusion of coolant tubes in certain models are detailed.

Standards and Norms: Clamping systems adhere to DIN standards such as DIN 69893C, DIN 1835, and DIN 6885.

Recommendations: Appropriate use of quick change adaptors is advised, emphasizing the selection of the correct model based on thread size and tool holder compatibility.

Key Data from Tables: Tables provide detailed measurements for each model, crucial for selecting the right clamping system.

Critical Information: The importance of using suitable quick change adaptors and varying coolant pressure depending on shank diameter for Type IK models is emphasized.

WFSL Tapping System: Designed for large threads in industries like turbine and reactor manufacturing, featuring interchangeable flange mounting, adjustable safety clutches, and length compensation.

Operating Instructions and Safety Information: Detailed instructions for using and maintaining BILZ quick change tapping chucks are provided, including safety clutch adjustment and adaptor release.

Shrink Fit Adaptors for Tapping Chucks: Specifications and guidelines for shrink fit adaptors for carbide taps with shank tolerance H6 are provided, suitable for central coolant feed.

Specifications: Specifications for Morse taper MT-DIN228A and bore taper B-DIN238 are outlined, with advice to contact BILZ Technical Service for customer-specific spindle designs.

Safety Precautions: Safety precautions for using adaptors and quick change drilling chucks are provided, emphasizing correct adaptor location and safe operation.

Quick Change Drilling Chucks: The SBK quick change system is designed for use on various drilling machines, featuring a double ball clamping system for secure torque transmission.

Collet Types: Specifications for various collet types, including ER/ESX and Rubber-Flex® collets, are provided according to DIN 6499 standards.

Tool Holders and Quick Change Drilling Chucks: Detailed specifications and instructions for tool holders and quick change drilling chucks, focusing on the WZHR and ASB-ASBA series, are included.

Catalog excerpts

Spannsysteme Clamping Systems

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Inhaltsübersicht Content Übersicht, Zeichenerklärung Overview, signs and symbols S3D1 + 2 – Synchro Gewindeschneidfutter S3D1 + 2 – Synchro Tapping Chucks SCK3+4 – Synchro Gewindeschneidfutter SCK3+4 – Synchro Tapping Chucks Nano Synchro - Gewindebohren und Gewindeformen M0,5 bis M4 Nano Synchro - Thread forming and cutting M0.5 to M4 STA Synchroeinsatz mit Schnellwechselung STA Synchro Tap Adaptor with quick change WFLC-WFLC K – Gewindeschneid-Schnellwechselfutter WFLC-WFLC K – Quick change tapping chucks WFLK – Gewindeschneid-Schnellwechselfutter WFLK – Quick change tapping chucks GNCN-GNCK...

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bilz 2 Clamping Systems

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Zeichenerklärung Signs and symbols Rundlauf Concentricity Spannschlüssel Wrench Längennachstellung Length adjustment Dichtscheibe Sealing disc Längenausgleich Druck Length compensation compression Spannzange Collet Längenausgleich Zug Length compensation tension Schraube Screw achsparallele Pendelung Radial parallel float Sicherheitskupplung Safety clutch Futter SBK Quick change chuck SBK Minimalmengenschmierung (MMS) 10 bar Minimum quantity lubrication (MQL) 10 bar Einsatz SEK Quick change adapter SEK Anschnittdruckverstärker, nur bei Druckausgleich, nicht bei WFLK-Gr. 0 Hard start, only with...

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3D Synchro Synchro-Gewindeschneidfutter Synchro Tapping Chuck Beste Einsatzmöglichkeiten Unser 3D-Synchro Futter können Sie als Spannzangenfutter für angetriebene Werkzeugaufnahmen, sowie für die Direktspannung in Maschinenspindeln einsetzen. Best application You can use our 3D-Synchro chuck as a collet chuck for driven tool holders as well as for direct clamping in machine spindles. 220%*1 STANDMENGE DES GEWINDEBOHRERS STAND QUANTITY OF THE TAP COOLANT PRESSURE (instead of 50bar) Drehrichtung Dämpfen beim Spanbrechen Directionof rotation Damping during chip breaking Compensate the synchronization...

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S3D – Synchrofutter für M4-M12 S3D – Synchro chucks for M4-M12 l Zubehör Accessories: Inbusschlüssel / Längeneinstellung Allen key / length adjustment ER/ESX20 – Spanneinheiten Clamping units 1 Kühlmittelrohr / Übergabeeinheit Coolant tube / transfer unit Montageschluessel Coolant tube wrench Spannzange Collet Dichtscheibe Sealing disc l2 = Einstecktiefe Insert depth Einstellschraube Adjusting screw Ø = Schaftdurchmesser Shaft diameter  = Schaftvierkant Drive squar Bezeichnung Designation Kühlmittelrohr, Übergabeeinheit und Schlüssel sind nicht im Lieferumfang enthalten Coolant tube, transfer...

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S3D – Synchrofutter für M8-M20 S3D – Synchro chucks for M8-M20 l l1 Zubehör Accessories: Inbusschlüssel / Längeneinstellung Allen key / length adjustment d Kühlmittelrohr, Übergabeeinheit und Schlüssel sind nicht im Lieferumfang enthalten Coolant tube, transfer unit and key are not included in the scope of delivery ER/ESX32 – Spanneinheiten Clamping units Kühlmittelrohr / Übergabeeinheit Coolant tube / transfer unit Bezeichnung Designation Dichtscheibe Sealing disc l2 = Einstecktiefe Insert depth Einstellschraube Adjusting screw Ø = Schaftdurchmesser Shaft diameter  = Schaftvierkant Drive square...

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S3D - Synchrofutter fur M4-M12 S3D - Synchro chucks for M4-M12 Zubehor Accessories: Anzugsmomente Spannmutter siehe Seite 20 Tightening torques of clamping nut see page 20

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S3D – Synchrofutter für M8-M20 S3D – Synchro chucks for M8-M20 Zubehör Accessories: Inbusschlüssel / Längeneinstellung Allen key / length adjustment 5190629 Inbusschlüssel ist nicht im Lieferumfang enthalten Allen key is not included in delivery ER/ESX32 – Spanneinheiten Clamping units Bezeichnung Designation Spannzange Collet Dichtscheibe Sealing disc l2 = Einstecktiefe Insert depth Einstellschraube Adjusting screw Ø = Schaftdurchmesser Shaft diameter  = Schaftvierkant Drive square ER/ESX..GB auf DIN6499B / ISO15488B / 428E Spanneinheit – ER Ausführung C (bestehend aus Spannzange, Dichtscheibe,...

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S3D – Synchrofutter für M4-M12 MMS-1 Kanal Ausführung S3D – Synchro Chuck for M4-M12 MQL-1 Channel Version l Zubehör Accessories: Inbusschlüssel / Längeneinstellung Allen key / length adjustment MMS Übergabeeinheit inklusive Inbusschlüssel ist nicht im Lieferumfang enthalten Bezeichnung Designation MQL transfer unit included Allen key is not included in delivery ER/ESX20 – Spanneinheiten MMS Ausführung Clamping units MQL Version 1 Spannzange Collet Dichtscheibe Sealing disc l2 = Einstecktiefe Insert depth Einstellschraube Adjusting screw Ø = Schaftdurchmesser Shaft diameter  = Schaftvierkant...

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S3D – Synchrofutter für M8-M20 MMS-1 Kanal Ausführung S3D – Synchro Chuck for M8-M20 MQL-1 Channel Version l l1 Zubehör Accessories: MMS Übergabeeinheit inklusive Inbusschlüssel ist nicht im Lieferumfang enthalten Inbusschlüssel / Längeneinstellung Allen key / length adjustment MQL transfer unit included Allen key is not included in delivery Bezeichnung Designation ER/ESX32 – Spanneinheiten MMS Ausführung Clamping units MQL Version 1 Spannzange Collet Dichtscheibe Sealing disc l2 = Einstecktiefe Insert depth Einstellschraube Adjusting screw Ø = Schaftdurchmesser Shaft diameter  = Schaftvierkant...

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S3D - Synchrofutter fur M4-M12 MMS-2 Kanal Ausfuhrung S3D - Synchro Chuck for M4-M12 MQL-2 Channel Version Zubehor Accessories: Anzugsmomente Spannmutter siehe Seite 20 Tightening torques of clamping nut see page 20

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S3D - Synchrofutter fur M8-M20 MMS-2 Kanal Ausfuhrung S3D - Synchro Chuck for M8-M20 MQL-2 Channel Version bilz Zubehor Accessories: Anzugsmomente Spannmutter siehe Seite 20 Tightening torques of clamping nut see page 20

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SCK – Synchrofutter für M14-M30 SCK – Synchro Chuck for M14-M30 l Kühlmittelrohr, Übergabeeinheit UE und Einstellschlüssel inklusive Coolant tube, UE transfer unit and adjustment key included ER /ESX40 – Spanneinheiten IK Clamping units IK Spannzange Collet Dichtscheibe Sealing disc l2 = Einstecktiefe Insert depth Einstellschraube Adjusting screw Ø = Schaftdurchmesser Shaft diameter  = Schaftvierkant Drive square ER/ESX..GB auf DIN6499B /ISO15488B / 472E Spanneinheit – ER Ausführung C (bestehend aus Spannzange, Dichtscheibe, Einstellschraube) Clamping unit– ER Version C (consisting of collet,...

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Clamping Systems

Clamping Systems

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