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3D Synchro Synchro tapping chuck

3D Synchro Synchro tapping chuck
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3D Synchro Synchro tapping chuck

Product catalog summary
Overview of S3D Synchro Tapping Chuck: The document outlines the specifications and features of the S3D Synchro tapping chuck, highlighting its use in industries such as mechanical engineering, renewable energy, and automotive. It emphasizes the chuck's adaptability to market needs and its role in enhancing process stability and thread quality.
Key Features:
  • Minimum length compensation in both compression and tension directions.
  • Ball bearing mounted suspension for torque independence.
  • Compatible with internal coolant supply up to 80 bar.
  • Suitable for both right-hand and left-hand threads.
  • Optimized spring-damper technology with ±0.5mm compensation.
  • Encapsulated function chamber, washable up to 80°C.
  • Optimized seal comparable to IP68 standards.
Advantages:
  • Reduces pressure on thread flanks and compensates for synchronization errors.
  • Enhances process stability and extends tap life.
  • Improves thread quality.
Technical Specifications:
  • Tool presetting via axial adjustment screw is possible from both sides.
  • Length compensation on compression and tension is ±0.5 mm.
  • Suitable for use as a collet chuck for driven tool holders and direct clamping in machine spindles.
Performance Comparison:
  • 220% tool life improvement for M8 tap in endurance tests compared to standard collet holders.
  • 200% increase in cutting speed for M10 tap in grey cast iron while maintaining thread quality.
Applications: The S3D Synchro chuck is versatile, suitable for a range of thread sizes and chuck sizes, and can be used in various industrial applications requiring high precision and reliability.
Accessories and Compatibility: The document lists various accessories and compatible clamping units, providing detailed specifications for each, including dimensions and identification numbers.
Overview of ER Version C Clamping Unit: This section provides technical specifications and guidelines for the ER Version C clamping unit, including a collet, sealing disc, and adjusting screw. It covers various models, dimensions, tightening torques, and assembly instructions.
Specifications: Multiple clamping units are listed with specific dimensions and identification numbers, defined by diameter, drive square, and insert depth. They are compatible with different thread sizes such as M10, M14, M18, etc.
Procedures: Detailed instructions for assembling and removing collets are provided, emphasizing the importance of proper assembly to avoid damage.
Standards and Norms: The clamping units conform to standards such as DIN6499B and ISO15488B, ensuring compatibility and performance consistency.
Recommendations: The document advises on correct tightening torques for clamping nuts and highlights the importance of proper assembly techniques.
Accessories: Various accessories are listed, including clamping nuts, torque wrenches, and mounting fixtures, each with specific dimensions and torque specifications.
Innovations: New products and technologies mentioned include ThermoGrip® shrink fit machines, engraving chucks, and the AOCS Quick Change System for industrial robots.
Contact Information: Contact details for BILZ Werkzeugfabrik GmbH & Co. KG are provided, including their address, phone number, and website for further inquiries.
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Catalog excerpts

3D Synchro Synchro tapping chuck-1

3D Synchro Synchro tapping chuck GENERAL MECHANICAL ENGINEERING RENEWABLE ENERGY

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3D Synchro Synchro tapping chuck-2

Advantag Minimum length compensation in compression and tension direction Ball bearing mounted (i.e. torque independent) suspension Suitable for internal coolant supply up to 80 bar Suitable for taps and thread formers Suitable for right-hand and left-hand threads Optimized spring-damper technology (± 0.5mm) 3D Synchro completely encapsulated function chamber (washable up to 80°C) Optimized seal (comparable to IP68) Tool presetting via axial adjustment screw possible from both sides (screw is not included in the scope of delivery) ■ Reduction of the pressure on the thread flanks Compensation...

 Open the catalog to page 2
3D Synchro Synchro tapping chuck-3

Best application You can use our 3D-Synchro chuck as a collet chuck for driven tool holders as well as for direct clamping in machine spindles. 80 BAR COOLANT PRESSURE (instead of 50bar) HIGHER PROCESS STABILITY BETTER THREAD QUALITY LONGER SERVICE LIFE The latest generation S3D- Synchro chuck has been adapted to the current market requirements. Tool presetting is possible from the machine side and the tool side, the lubricant feed-through has been optimized, thus ensuring a leakage-free transfer to the tap. The length compensation on compression and tension (e.g. +/- 0.5 mm), as well as the...

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3D Synchro Synchro tapping chuck-4

Chip breaking -800,0 With S3D technology Without S3D technology The elastomers used are dimensionally stable and resistant to all coolants/lubricants. Due to the defined length compensation, plastic deformation of the damping elements is excluded. This results in consistent cutting behavior over the entire life of the tool.

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3D Synchro Synchro tapping chuck-5

bilz Synchro Chuck Synchro Chuck Synchro Chuck Synchro Chuck Synchro Chuck Synchro Chuck Synchro Chuck Synchro Chuck Synchro Chuck Synchro Chuck Accessories M4-M12 HSK-A M8-M20 HSK-A M4-M12 Weldon M8-M20 Weldon M4-M12 HSK-A M8-M20 HSK-A M4-M12 HSK-A M8-M20 HSK-A M14-M30 HSK-A M30-M42 HSK-A Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 from Page 18 THREAD RANGES AND CHUCK SIZES Which areas can we cover?

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3D Synchro Synchro tapping chuck-6

Allen key / length adjustment Coolant tube, transfer unit and key are not included in the scope of delivery Collet Sealing disc Coolant tube wrench Coolant tube / transfer unit l2 = Insert depth Ø = Shaft diameter ER/ESX..GB auf DIN6499B / ISO15488B / 428E Clamping unit– ER Version C (consisting of collet, sealing disc adjusting screw) 5198365 Tightening torques of clamping nut see page 21 8

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3D Synchro Synchro tapping chuck-7

Allen key / length adjustment d2 l2 Coolant tube, transfer unit and key are not included in the scope of delivery Sealing disc l2 = Insert depth Ø = Shaft diameter Adjusting screw Coolant tube wrench Coolant tube / transfer unit ER/ESX..GB auf DIN6499B / ISO15488B / 470E Clamping unit– ER Version C (consisting of collet, sealing disc, adjusting screw)

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3D Synchro Synchro tapping chuck-8

Accessories: Allen key / length adjustment Allen key is not included in delivery Sealing disc l2 = Insert depth Ø = Shaft diameter Adjusting screw ER/ESX..GB auf DIN6499B / ISO15488B / 428E Clamping unit– ER Version C (consisting of collet, sealing disc, adjusting screw) Tightening torques of clamping nut see page 21

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3D Synchro Synchro tapping chuck-9

Tightening torques of clamping nut see page 21

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3D Synchro Synchro tapping chuck-10

S3D – Synchro Chuck for M4-M12 MQL-1 Channel Version l l1 Allen key / length adjustment MQL transfer unit included Allen key is not included in delivery ER/ESX20 – Clamping units MQL Version l2 Sealing disc l2 = Insert depth Ø = Shaft diameter Adjusting screw ER/ESX..GB auf DIN6499B / ISO15488B / 428E Clamping unit– ER Version C (consisting of collet, sealing disc, adjusting screw) Tightening torques of clamping nut see page 21

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3D Synchro Synchro tapping chuck-11

S3D – Synchro Chuck for M8-M20 MQL-1 Channel Version l l1 Allen key / length adjustment MQL transfer unit included Allen key is not included in delivery ER/ESX32 – Clamping units MQL Version l2 Sealing disc l2 = Insert depth Ø = Shaft diameter Adjusting screw ER/ESX..GB auf DIN6499B / ISO15488B / 470E Clamping unit– ER Version C (consisting of collet, sealing disc, adjusting screw) Tightening torques of clamping nut see page 2

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3D Synchro Synchro tapping chuck-12

S3D – Synchro Chuck for M4-M12 MQL-2 Channel Version l l1 Allen key / length adjustment MQL transfer unit included Allen key is not included in delivery ER/ESX20 – Clamping units MQL Version l2 Sealing disc l2 = Insert depth Ø = Shaft diameter Adjusting screw ER/ESX..GB auf DIN6499B / ISO15488B / 428E Clamping unit– ER Version B (consisting of collet, sealing disc, adjusting screw) Tightening torques of clamping nut see page 21

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3D Synchro Synchro tapping chuck-13

S3D – Synchro Chuck for M8-M20 MQL-2 Channel Version l l1 Allen key / length adjustment MQL transfer unit included Allen key is not included in delivery ER/ESX32 – Clamping units MQL Version l2 Sealing disc l2 = Insert depth Ø = Shaft diameter Adjusting screw ER/ESX..GB auf DIN6499B / ISO15488B / 470E Clamping unit– ER Version B (consisting of collet, sealing disc, adjusting screw) Tightening torques of clamping nut see page 2

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3D Synchro Synchro tapping chuck-14

Coolant tube, UE transfer unit and adjustment key included N = Adjustment l2 = Insert depth 0 = Shaft diameter ■I = Drive square ER/ESX..GB at DIN6499B /ISO15488B / 472E Clamping unit- ER Version CB(consisting of collet, sealing disc, adjusting screw) Tightening torques of clamping nut see page 21

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3D Synchro Synchro tapping chuck-15

Coolant tube, UE transfer unit and adjustment key included N = Adjustment l2 = Insert depth 0 = Shaft diameter ■I = Drive square Clamping unit- ER Version CB(consisting of collet, sealing disc, adjusting screw) Tightening torques of clamping nut see page 21

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3D Synchro Synchro tapping chuck-16

Tightening torques of clamping nut see page 21

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3D Synchro Synchro tapping chuck-17

Tightening torques of clamping nut see page 21

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3D Synchro Synchro tapping chuck-18

Clamping Nut for sealing disc / wrench

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3D Synchro Synchro tapping chuck-19

Important notes Assembling Collet: Insert groove of the collet into eccentric ring of the clamping nut at the mark on the bottom of the nut. Push collet in the direction of the arrow until it clicks in. Insert tool. Screw nut with collet onto tool holder. Removing Collet: After the nut is unscrewed from the toolholder, press on the face of the collet while simultaneously pushing sideways on the back of the collet opposite the mark until it disengages from the clamping nut. (Improper assembly can permanently damage the concentricity of the collet and may result in the destruction of ■ the clamping...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.