3D Synchro Synchro tapping chuck GENERAL MECHANICAL ENGINEERING RENEWABLE ENERGY
Open the catalog to page 1Advantag Minimum length compensation in compression and tension direction Ball bearing mounted (i.e. torque independent) suspension Suitable for internal coolant supply up to 80 bar Suitable for taps and thread formers Suitable for right-hand and left-hand threads Optimized spring-damper technology (± 0.5mm) 3D Synchro completely encapsulated function chamber (washable up to 80°C) Optimized seal (comparable to IP68) Tool presetting via axial adjustment screw possible from both sides (screw is not included in the scope of delivery) ■ Reduction of the pressure on the thread flanks Compensation...
Open the catalog to page 2Best application You can use our 3D-Synchro chuck as a collet chuck for driven tool holders as well as for direct clamping in machine spindles. 80 BAR COOLANT PRESSURE (instead of 50bar) HIGHER PROCESS STABILITY BETTER THREAD QUALITY LONGER SERVICE LIFE The latest generation S3D- Synchro chuck has been adapted to the current market requirements. Tool presetting is possible from the machine side and the tool side, the lubricant feed-through has been optimized, thus ensuring a leakage-free transfer to the tap. The length compensation on compression and tension (e.g. +/- 0.5 mm), as well as the...
Open the catalog to page 3Chip breaking -800,0 With S3D technology Without S3D technology The elastomers used are dimensionally stable and resistant to all coolants/lubricants. Due to the defined length compensation, plastic deformation of the damping elements is excluded. This results in consistent cutting behavior over the entire life of the tool.
Open the catalog to page 4bilz Synchro Chuck Synchro Chuck Synchro Chuck Synchro Chuck Synchro Chuck Synchro Chuck Synchro Chuck Synchro Chuck Synchro Chuck Synchro Chuck Accessories M4-M12 HSK-A M8-M20 HSK-A M4-M12 Weldon M8-M20 Weldon M4-M12 HSK-A M8-M20 HSK-A M4-M12 HSK-A M8-M20 HSK-A M14-M30 HSK-A M30-M42 HSK-A Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 from Page 18 THREAD RANGES AND CHUCK SIZES Which areas can we cover?
Open the catalog to page 5Allen key / length adjustment Coolant tube, transfer unit and key are not included in the scope of delivery Collet Sealing disc Coolant tube wrench Coolant tube / transfer unit l2 = Insert depth Ø = Shaft diameter ER/ESX..GB auf DIN6499B / ISO15488B / 428E Clamping unit– ER Version C (consisting of collet, sealing disc adjusting screw) 5198365 Tightening torques of clamping nut see page 21 8
Open the catalog to page 6Allen key / length adjustment d2 l2 Coolant tube, transfer unit and key are not included in the scope of delivery Sealing disc l2 = Insert depth Ø = Shaft diameter Adjusting screw Coolant tube wrench Coolant tube / transfer unit ER/ESX..GB auf DIN6499B / ISO15488B / 470E Clamping unit– ER Version C (consisting of collet, sealing disc, adjusting screw)
Open the catalog to page 7Accessories: Allen key / length adjustment Allen key is not included in delivery Sealing disc l2 = Insert depth Ø = Shaft diameter Adjusting screw ER/ESX..GB auf DIN6499B / ISO15488B / 428E Clamping unit– ER Version C (consisting of collet, sealing disc, adjusting screw) Tightening torques of clamping nut see page 21
Open the catalog to page 8Tightening torques of clamping nut see page 21
Open the catalog to page 9S3D – Synchro Chuck for M4-M12 MQL-1 Channel Version l l1 Allen key / length adjustment MQL transfer unit included Allen key is not included in delivery ER/ESX20 – Clamping units MQL Version l2 Sealing disc l2 = Insert depth Ø = Shaft diameter Adjusting screw ER/ESX..GB auf DIN6499B / ISO15488B / 428E Clamping unit– ER Version C (consisting of collet, sealing disc, adjusting screw) Tightening torques of clamping nut see page 21
Open the catalog to page 10S3D – Synchro Chuck for M8-M20 MQL-1 Channel Version l l1 Allen key / length adjustment MQL transfer unit included Allen key is not included in delivery ER/ESX32 – Clamping units MQL Version l2 Sealing disc l2 = Insert depth Ø = Shaft diameter Adjusting screw ER/ESX..GB auf DIN6499B / ISO15488B / 470E Clamping unit– ER Version C (consisting of collet, sealing disc, adjusting screw) Tightening torques of clamping nut see page 2
Open the catalog to page 11S3D – Synchro Chuck for M4-M12 MQL-2 Channel Version l l1 Allen key / length adjustment MQL transfer unit included Allen key is not included in delivery ER/ESX20 – Clamping units MQL Version l2 Sealing disc l2 = Insert depth Ø = Shaft diameter Adjusting screw ER/ESX..GB auf DIN6499B / ISO15488B / 428E Clamping unit– ER Version B (consisting of collet, sealing disc, adjusting screw) Tightening torques of clamping nut see page 21
Open the catalog to page 12S3D – Synchro Chuck for M8-M20 MQL-2 Channel Version l l1 Allen key / length adjustment MQL transfer unit included Allen key is not included in delivery ER/ESX32 – Clamping units MQL Version l2 Sealing disc l2 = Insert depth Ø = Shaft diameter Adjusting screw ER/ESX..GB auf DIN6499B / ISO15488B / 470E Clamping unit– ER Version B (consisting of collet, sealing disc, adjusting screw) Tightening torques of clamping nut see page 2
Open the catalog to page 13Coolant tube, UE transfer unit and adjustment key included N = Adjustment l2 = Insert depth 0 = Shaft diameter ■I = Drive square ER/ESX..GB at DIN6499B /ISO15488B / 472E Clamping unit- ER Version CB(consisting of collet, sealing disc, adjusting screw) Tightening torques of clamping nut see page 21
Open the catalog to page 14Coolant tube, UE transfer unit and adjustment key included N = Adjustment l2 = Insert depth 0 = Shaft diameter ■I = Drive square Clamping unit- ER Version CB(consisting of collet, sealing disc, adjusting screw) Tightening torques of clamping nut see page 21
Open the catalog to page 15Tightening torques of clamping nut see page 21
Open the catalog to page 16Tightening torques of clamping nut see page 21
Open the catalog to page 17Clamping Nut for sealing disc / wrench
Open the catalog to page 18Important notes Assembling Collet: Insert groove of the collet into eccentric ring of the clamping nut at the mark on the bottom of the nut. Push collet in the direction of the arrow until it clicks in. Insert tool. Screw nut with collet onto tool holder. Removing Collet: After the nut is unscrewed from the toolholder, press on the face of the collet while simultaneously pushing sideways on the back of the collet opposite the mark until it disengages from the clamping nut. (Improper assembly can permanently damage the concentricity of the collet and may result in the destruction of ■ the clamping...
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