SUREMATIC Pump

SUREMATIC Pump
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SUREMATIC Pump

Product catalog summary
Product Description
The SUREMATIC lubricator is a pneumatic pump designed for single line progressive systems using oil or grease lubricants. It features a piston discharge pump that is air actuated, with a low-level switch and a grease nipple for refilling the reservoir in the grease version, or a filling plug for the oil model.
Function
The pump operates as a single action pump controlled by a 3/2 way solenoid valve. The discharge rate is adjustable by changing the position of a screw, with rates ranging from 1 to 8 cc per stroke.
Technical Data
  • Reservoir capacity: 2, 3.5, and 5 kg
  • Air Pressure Supply: 3 to 10 bar
  • Pressure ratio: 18/1
  • Oil outlet pressure: max. 180 bar
  • Cycles per minute: max. 65
  • Operation temperature: max. +10 to +50°C
  • Recommended lubricant: Grease #000 to #2
  • Electrical low level: voltage max. 125/250 V AC
  • Switching current: 6A/125V AC - 3A/250V AC
  • Weight: 9.5 kg (empty)
Ordering Information
To order, use the code format: SUR[Reservoir Capacity][Distribution System][Options]. Example: SUR5CBA for a 5kg grease reservoir.
Spare Parts
Spare parts include reservoir kits and maintenance kits for different reservoir capacities (2 kg, 3.5 kg, 5 kg). Each kit contains specific seals and components necessary for maintenance.
Service Instructions
Before starting, read the technical data sheet. Use the grease nipple for refilling to avoid air pockets. Periodically check lubrication lines and fittings. Purge the lubrication circuit of air before startup and after repairs.
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Catalog excerpts

SUREMATIC Pump-1

Product description Pneumatic Pump SUREMATIC DESCRIPTION The SUREMATIC lubricator is designed for single line progressive systems with oil or grease lubricants. A piston discharge pump air actuated which comprises a low level switch, a grease nipple to refill the reservoir for the grease version which is located in lower housing, or a filling plug for the oil model. FONCTION The SUREMATIC pump is a single action pump which must be piloted by a 3/2 way solenoid valve. The discharge is adjustable by removing position of the screw, see table below. SYSTEM OUTLINE R (mm) 76 68 60 54 46 38 32 24 1 / 10 Discharge rate Volumen (cc/stroke) 8 7 6 5 4 3 2 1 P_2012_1_GB_SURE

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SUREMATIC Pump-3

SPARE PARTS PUMP MODEL DESCRIPTION PART NO Surematic 2 kg Reservoir Kit Maintenance Kit Reservoir Kit Maintenance Kit Reservoir Kit Maintenance Kit A0312 A0313 A0314 A0315 A0316 A0317 Surematic 3.5 kg Surematic 5 kg A RESERVOIR KIT includes: 1x Plastic Reservoir 1x Seal for Reservoir 2x Seal for grease follower 1x Strip Support Seal 1x Seal for Piston Rod Pump A MAINTENANCE KIT includes: 1x Reservoir Kit 1x Seal for Bleed Screw 1x Seal for Pump Piston 1x Activater Seal 1x Greaser 3 / 10 P_2012_1_GB_SURE

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SUREMATIC Pump-4

DRAWING PUMP SUREMATIC 2 KG LEGEND Item 1 2 3 4 5 6 7 8 9 Description Plastic reservoir 2 kg Follower plate Discharge adjustment screw Grease nipple for refilling Identification label Drain screw Low level switch connection Grease outlet Air inlet 4 / 10 Quantity 1 1 1 1 1 1 1 1 1 P_2012_1_GB_SURE

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SUREMATIC Pump-5

SERVICE INSTRUCTIONS PUMP SUREMATIC 2 KG Start up Read carefully the technical data sheet supplied with the pump. For these models, always use the grease nipple to refill the reservoir with a manual grease pump or a barrel grease pump. This operation minimizes introduction of air pockets and contaminants into lubricator. Remove drain plug and operate pump to purge circuit. Note: Remove screw which maintains follower plate before filling reservoir for the first time. Service Control periodically the lubrication lines to ensure none are broken or crushed and that they are in good condition. Ensure...

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SUREMATIC Pump-6

DRAWING PUMP SUREMATIC 3,5 KG Légende Repère 1 2 3 4 LEGEND Item 1 2 3 4 5 6 7 8 9 Description Plastic reservoir 3,5 kg Follower plate Discharge adjustment screw Grease nipple for refilling Identification label Drain screw Low level switch connection Grease outlet Air inlet 6 / 10 Désignation Réservoir plastique 3,5kg Piston suiveur Vis de réglage débit G i d li Quantity 1 1 1 1 1 1 1 1 1 P_2012_1_GB_SURE

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SUREMATIC Pump-7

SERVICE INSTRUCTIONS PUMP SUREMATIC 3,5 KG Start up Read carefully the technical data sheet supplied with the pump. For these models, always use the grease nipple to refill the reservoir with a manual grease pump or a barrel grease pump. This operation minimizes introduction of air pockets and contaminants into lubricator. Remove drain plug and operate pump to purge circuit. Note: Remove screw which maintains follower plate before filling reservoir for the first time. Service Control periodically the lubrication lines to ensure none are broken or crushed and that they are in good condition. Ensure...

 Open the catalog to page 7
SUREMATIC Pump-8

DRAWING PUMP SUREMATIC 5 KG Légende Repère 1 2 3 4 5 6 7 Désignation Réservoir plastique 5 Piston suiveur Vis de réglage débit Graisseur de rempliss Plaquette d’identificati Vis de purge R d td LEGEND Item 1 2 3 4 5 6 7 8 9 Description Plastic reservoir 5 kg Follower plate Discharge adjustment screw Grease nipple for refilling Identification label Drain screw Low level switch connection Grease outlet Air inlet 8 / 10 Quantity 1 1 1 1 1 1 1 1 1 P_2012_1_GB_SURE

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SUREMATIC Pump-9

SERVICE INSTRUCTIONS PUMP SUREMATIC 5 KG Start up Read carefully the technical data sheet supplied with the pump. For these models, always use the grease nipple to refill the reservoir with a manual grease pump or a barrel grease pump. This operation minimizes introduction of air pockets and contaminants into lubricator. Remove drain plug and operate pump to purge circuit. Note: Remove screw which maintains follower plate before filling reservoir for the first time. Service Control periodically the lubrication lines to ensure none are broken or crushed and that they are in good condition. Ensure...

 Open the catalog to page 9
SUREMATIC Pump-10

BIJUR DELIMON Niederlassung Beierfeld United Kingdom Ramsden Court, Ramsden Road Rotherwas Industrial Estate BIJUR Lubricating Ireland Ltd. Gort Road Ennis, County Clare

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.