M2500 Valves Dividers

M2500 Valves Dividers
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M2500 Valves Dividers

Product catalog summary
General Overview
The document provides operating instructions for the Modular Progressive Distributor M2500G, emphasizing the importance of following these instructions to prevent damage and operational issues. It is intended for personnel involved in the erection, operation, and supervision of the equipment.
Safety Instructions
This section outlines critical safety instructions for installation, operation, and maintenance. It stresses the necessity for qualified personnel to understand and follow these instructions to prevent hazards to people, the environment, and the machine. Specific warnings are marked with safety symbols, and maintaining legible safety labels on the machine is emphasized.
Product Characteristics
The M2500G features valve distributor plates, valve base segments, and group lubricating valves. It supports cylindrical standard threads and operates at a maximum pressure of 300 bar with oil and 400 bar with grease. The distributor can have three to ten segments, with various monitoring and thread type options available.
Configuration and Function
The M2500G is modular, allowing for customization based on the number of outlets and metering quantities. It consists of an inlet segment, base segments, and an end segment, all clamped together. The design allows for easy exchange of piston segments to adjust metering quantities without major assembly work.
Specifications
The document specifies the operating pressure, delivery quantity, and material plating. It also details the available configurations for distributor type, number of segments, monitoring options, thread types, and accessories.
Environmental Protection and Waste Disposal
The document outlines the environmental regulations related to lubricants and waste disposal, emphasizing compliance with legislation and proper waste management practices.
Conclusion
The M2500G distributor is a versatile and customizable component designed for efficient lubrication distribution. Adherence to the operating instructions and safety guidelines is crucial for optimal performance and safety.
Overview
The document provides detailed technical specifications and operational guidelines for the M2500G lubrication distributor system, focusing on its configuration, function, and monitoring capabilities.
Specifications
The M2500G distributor operates at a maximum pressure of 300 bar for oil and 400 bar for grease. It supports delivery quantities per cycle ranging from 0.08 to 1.31 cm3. The system is compatible with mineral oil (SAE 10) and grease (NLGI 2), and it is constructed from steel with a Zn-Ni plating.
Configuration and Function
The distributor can be configured with different piston segments, including 'T' (twin outlet) and 'S' (single outlet) segments. The 'T' segment delivers lubricant to two outlets, while the 'S' segment delivers to one. Cross-ports can be used to connect adjoining piston segments for larger lubricant outputs, but they cannot be chained together without gaps.
Monitoring
The system includes options for visual and electrical monitoring of piston movement. Monitoring switches and limit switches are available, with specific technical data provided for each. These components ensure the distributor's functionality and allow for system control.
Solenoid Valves
The M2500G can be equipped with solenoid valves for group lubrication systems, available in 24 V DC, 110 V AC, and 230 V AC versions. These valves are suitable for both grease and oil applications.
Bypass Segment
A bypass segment can replace a piston segment to maintain the distributor's configuration while reducing lubrication points. This is useful for system modifications without altering the distributor's basic setup.
Pressure and Bursting Disc Indicators
The system includes pressure indicators that activate at specific pressures and bursting disc indicators that respond to excessive pressure. These components provide additional safety and monitoring capabilities.
Coding
The document outlines a coding system for configuring the distributor, including options for monitoring, thread types, and segment arrangements. This ensures precise customization based on specific operational requirements.
Specifications
The document outlines the specifications for piston segments used in a distributor system. It distinguishes between segments with and without movement indicator pins and provides coding for different configurations.
Segment Types
Piston T Segment (T): Base segment with 2 outlets.
Piston S Segment (SL/SR): Base segment with 1 left-hand or right-hand outlet.
Cross-Port Segments (TCL, T2C, TCR, SCL, SCR): Variations with cross-ports affecting outlet configurations.
Coding System
The coding system links metering quantity to the position/number of outlets. Each twin segment is described by a code number and a code letter (e.g., "3A").
Example Coding
Coding: M2503A01C004E4A8I00
Number of Segments: 03 (3 segments)
Monitoring: 01 (with movement indicator/right-hand)
Thread: C (BSPP/G)
Valve Block: 00 (without)
Segment/Outlet Coding:
1. 4E = 20T segment with left-hand and right-hand cross-ports
2. 4A = 20T segment (2 outlets)
3. 8I = 40T segment + pin (2 outlets)
Accessories: 00 (without)
Plates
The document mentions rating plates for different configurations of the BIJUR-DELIMON M2500G model, indicating the presence of pins and inlet specifications.
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Catalog excerpts

M2500 Valves Dividers-1

BIJUR DELIMON Operating instructions

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M2500 Valves Dividers-2

Prior to start up, we recommend to read these operating instructions carefully as we do not assume any liability for damages and operating troubles which result from the nonobservance of these operating instructions! Any use beyond the applications described in these operating instructions is considered to be not in accordance with the product’s intended purposes. The manufacturer is not to be held responsilbe for any damages resulting from this: the user alone bears the corresponding risk. As to figures and indications in these operating instructions we reserve the right to make technical changes...

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M2500 Valves Dividers-3

2. SAFETY 2.2 Personnel qualification and training The operating, maintaining, inspecting and erecting personnel must have the appropriate qualification for such work. Area of responsibility, competence and supervision of the personnel have to be regulated by the user. If the personnel do not have the necessary knowledge, they have to be trained and given instructions. This can be effected, if necessary, by the manufacturer/supplier on behalf of the user of the machine. Furthermore, the user has to make sure that the contents of the operating instructions are fully understood by the personnel....

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M2500 Valves Dividers-4

BIJUR DELIMON GENERAL PRODUCT CHARACTERISTICS_ • Valve distributor plates • Valve base segments • Group lubricating valves • Cylindrical standard threads to SAE, NPSF or BSPP. • Integral group lubricating valve for area control. • Operating pressure max.: with oil 300 bar and with grease 400 bar. • Zinc-nickel plating (free of Chromium-VI). • Valve distributors with three to ten segments. without electrical monitoring with motion indicator(s) right hand with motion indicator(s) left hand optical cycle indicator "colour- change" right hand (without motion indicator) optical cycle indicator "colour-...

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M2500 Valves Dividers-5

VERSION OF VALVE BLOCK without valve block with valve block 230 V AC with valve block 115 V AC with valve block 24 V DC CODING OF THE SEGMENTS / OUTLETS see item no. 6.2. ACCESSORIES without Overpressure indicator, non-relieving type, 42 bar (for selected number of outlets) Overpressure indicator, non-relieving type, 83 bar (for selected number of outlets) Overpressure indicator, non-relieving type, 111 bar (for selected number of outlets) Overpressure indicator, non-relieving type, 152 bar (for selected number of outlets) Overpressure indicator, relieving type, 69 bar (for selected number of...

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M2500 Valves Dividers-6

Description M2500G modular progressive distributors have the following basic configuration (see also Fig. 1): Piston segments 3 … 10) Alternative outlet openings Assembly Clamping rods Inlet segment Outlet opening Depending on the desired number of outlets and metering quantities, attach from 1 to 10 "functional twin segments" to the inlet segment with the lubricant inlet opening (with selectable thread options). These each consist of a base segment (which has 2 outlet openings) and a piston segment mounted above it. The metering quantity displaced into the piston segment is normally fed through...

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M2500 Valves Dividers-7

CONFIGURATION AND FUNCTION Assembly screws Piston segments Base assembly group There is no connection between the individual piston segments (air gap). This is a great advantage of the M2500G, it means that any piston segment can be exchanged without major assembly work (just undo the assembly screws then tighten them again) if for instance the metering quantity of an existing distributor subsequently needs to be changed (see Fig. 4). Disassembly Assembly Variation in the metering quantities / number of outlets So as to be able to cater for a very wide range of applications and provide the greatest...

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M2500 Valves Dividers-8

Piston segment Functional twin segment Base segment Piston dimensions Piston segments with various different piston diameters (4, 5, 7 and 9 mm) and different axial strokes allow selection of the required quantities of lubricant. These are used to generate the various different metering categories (see Table 1). Piston segments in “S” and “T” versions The piston segments are available either as S (= Single outlet) or as T (Twin outlet) versions. This is also shown in the legend on the top face of the segment (see Fig. 6). During a lubricating cycle (lubricating cycle: all the pistons of the distributor...

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M2500 Valves Dividers-9

CONFIGURATION AND FUNCTION “S“- segment „T“- segment Cross-port version In order to achieve outputs of large amounts of lubricant, adjoining piston segments can optionally be connected by means of cross-ports (lubricant bridging pieces, bolted on). These direct the lubricant towards the end segment. Note that in this case the "normal" outlet openings (the outlet openings of the respective base segment used without a crossport fitted) must be closed off, because now the "alternative outlet opening" (see Fig. 1) is being used as the lubricant transport opening. Furthermore it should be noted that...

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M2500 Valves Dividers-10

10 Piston segments 40S Inlet Outlet (metering quantity: 13.1 cm3) Bypass segment The bypass segment (see Fig. 8) can be bolted on to the existing distributor in place of a piston segment. Its external dimensions are the same as those of a piston segment, but it does not contain a piston and has merely a bridging function. When it is fitted as an exchange item, the open outlet holes on the respective base should be blocked (see also Fig. 9). Bypass- segment (assembly) Piston segment (disassemply) BIJUR DELIMON INTERNATIONAL

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M2500 Valves Dividers-11

CONFIGURATION AND FUNCTION The practical use of this element arises when for instance the number of lubrication points in an existing system has to be reduced but it is not desired to change the basic configuration of the distributor (the basic group remains the same / no change to the attachment of the distributor). The bypass segment is seldom required for a newly installed distributor, unless it is desired to configure it for the option of subsequently adding further lubrication points (or metered quantities). M2500G as a group lubrication distributor with solenoid valves In contrast to the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.