200 Surefire PDI
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SUREFIRE PDI Centralized Lubricating System + + + + SureFire PDI Automatic Lubricator ZEM Injectors Fittings Accessories

CAPABLE OF PUMPING PRECISE AMOUNTS OF OIL OR FLUID GREASE TO AS MANY AS 100 LUBRICATION POINTS BIJUR DELIMON INTERNATIONAL SUREFIRE PDI

Protect Expensive Machinery System Description Whether you work with machine tools, printing equipment or any kind of machinery, you need to maintain a constant level of lubrication to keep things running smoothly, reduce wear and tear and extend equipment life. With multiple lubrication points, it can be a difficult task. A positive displacement injector (PDI) system from Bijur Delimon is the perfect solution that gives you the ability to apply a precise amount of lubricant exactly where it is needed—to lubrication points and bearings. A major benefit of a PDI system is that points can...

SureFire PDI Lubricator The heart of the SureFire PDI centralized lubrication system is the robust and durable SureFire PDI Lubricator, capable of handling oil and fluid greases. Available in four reservoir capacities to fit your space requirements and lubrication demands, the SureFire PDI lubricator is a self-contained electric motor-driven gear pump that can adapt to a broad range of production machinery. It can handle single injectors or injector groups serving up to 100 lubrication points. Its versatility also allows it to perform with other lubrication systems and applications. SUREFIRE...

How it Works As the motorized gear pump pulls lubricant in from the reservoir and delivers lubricant to the distribution system, the PDIs in the system discharge a fixed amount of lubricant to the lubrication points. After the injectors are fired, the pressure in the network continues to rise until the limit in the pressure switch is reached. Once the limit is reached, the pressure switch signals the motor to stop. When the momentary pressure in the distribution network becomes greater than the gear pump pressure, the pressure differential actuates a quick release valve which relieves the...

On-board Controller/Monitor SUREFIRE PDI SINGLE PHASE WITH STANDARD CONTROLLER SureFire with Standard Controller/Monitor Features The on-board controller/monitor is available on single phase models of SureFire and is designed to precisely control the lubrication to a piece of equipment. It does this by controlling the pump’s cycle time, monitoring both internal and external inputs or switches, detecting and reporting faults and offering visual feedback that can be continuously updated and improved to enhance the user’s experience with the product. Four languages are available on the screen...

SUREFIRE PDI SINGLE PHASE WITH LITE CONTROLLER SureFire Lite Controller/Monitor Features The SureFire Lite Controller is a multi-purpose programmable controller only avaialble on single phase units. Controller settings are saved whenever power is interrupted. Up to four operating modes can be selected which allows the controller to be used with various lubrication system designs. + + + + Digital status display on front cover for easy programming System monitoring capabilities Data memory function initiated at power down Compact design Operation Keys Description Step selection With the...

SureFire Controller/Monitor Screen Standard Version Large LCD screen walks user through step-by-step options for desired operation. Five keys control all aspects of the setup process. Use them to move around easy-to-understand menus. Lite Version Mode/time count display Four keys control all aspects setup process. BIJUR DELIMON INTERNATIONAL SUREFIRE PDI

Accessories Accessories for Standard Controller version only. Field-wireable M12 Connectors Configuration Cable + M12 Connectors (Assembled) Description Cable power, 5-pin, 3 meters long, 90° plug Cable power, 5-pin, 3 meters long, straight plug Cable signal, 8-pin, 3 meters long, 90° plug Cable signal, 8-pin, 3 meters long, straight plug Note: 2, 5 and 10 meter cable lengths are also available. Timer SureFire with Timer The SureFire PDI lubricator is also available with an ON/OFF timer to provide basic timing functions, as detailed below: + + + + + ON time range = 0.1 seconds to 100 hours...

ZEM Series Injectors The ZEM Series injectors are positive displacement injectors (PDIs) that deliver precise and controlled lubrication outputs, meeting exact requirements for diverse applications. They are pre-fixed volumetric injectors that ensure each lubrication point receives the proper amount of lubricant. Which means you won’t have to worry about over- or under- lubrication. Benefits ZEM Series injectors are built to effectively function with the SureFire PDI lubricator, as well as other pumps that can support a PDI system. + Handles oil and fluid greases + Injector endcaps that can be...

System Requirements It is important to note that the lubricating pump used in the ZEM Series injectors system must build pressure to 220 psi (15 bar) at the injector in order to actuate injector discharge. The recommended operating pressure is 300 psi (21 bar). Also, a pressure relief valve is required to quickly drop the line pressure to the 5 to 11 psi (0.3 to 0.7 bar) range between lubrication cycles. This allows the injectors to be fully recharged. ZEM 32 and 33 Series injectors are used in conjunction with manifolds or tee fittings (see page 22). Other ZEM Series injectors are...

Replacements & Spare Parts SureFire Parts SureFire PDI model number: Reservoir assembly - Standard: Terlux ABS Plastic Part Description Reservoir assembly - Alternate: Polycarbonate Reservoir assembly - Alternate: Metal Reservoir inlet strainer assembly (w/ screws) Automotive quick connector assembly, for grease applications (w/ O-ring) Automotive quick connector assembly, for oil applications (w/ O-ring) Motor cover, O-ring, screw 3 Level switch (standard for oil versions), Level switch stem (single-phase) Level switch for oil (three-phase) 2 position level switch for oil Pressure gauge...