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BigRep ONE & STUDIO

BigRep ONE & STUDIO
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BigRep ONE & STUDIO

Product catalog summary
Overview
The document provides an overview of BigRep ONE and BigRep STUDIO, which are advanced large-scale 3D printers designed for industrial applications. These printers are engineered in Germany and are recognized for their high performance, reliability, and cost-efficiency in producing large objects.
Specifications and Features
  • BigRep ONE: This model features a build volume of 1005 mm x 1005 mm x 1005 mm, making it the largest serially produced FFF 3D printer. It includes a modular extruder system with nozzle sizes of 0.6 mm, 1 mm, and 2 mm, allowing flexibility in printing speed and detail. It is equipped with a semi-automatic print bed leveling system and a heated print bed for optimal adhesion.
  • BigRep STUDIO: This printer offers a more compact design with a build volume of 500 mm x 1000 mm x 500 mm. It features dual extruders with 0.6 mm hot ends for precision and speed, and a fast-heating print bed that reaches optimal temperature in 10 minutes. The STUDIO is designed for ease of use and fits easily into various workspaces.
Applications
  • Prototyping and Design: Companies like Villeroy & Boch and Steelcase use BigRep printers to accelerate prototyping and bring designs to market faster. The printers allow for the production of full-scale samples and complex geometries that are not possible with traditional methods.
  • Automotive and Industrial Use: BigRep technology is used for creating custom parts and prototypes, such as motorcycle covers for BMW and exhaust manifolds with enhanced mechanical properties.
Technical Specifications
  • Both printers use FFF (Fused-Filament-Fabrication) technology and support a variety of certified materials, including PLA, PETG, and Pro FLEX.
  • The BigRep ONE has a maximum print bed temperature of 80°C, while the STUDIO reaches up to 75°C.
  • Both models are CE approved and designed for continuous operation with high precision and speed.
Conclusion
BigRep's large-scale 3D printers are engineered to meet the demands of industrial users, offering a combination of speed, precision, and flexibility. They are suitable for a wide range of applications, from rapid prototyping to the production of final products, and are designed to be user-friendly and cost-effective.
Introduction to BigRep's Additive Manufacturing Technology
BigRep's additive manufacturing technology offers a competitive advantage by enabling rapid creation of objects, bypassing traditional methods like CNC. This technology is particularly beneficial for creating forms for sand casting and other molding processes.
Material Coating and Finishing Techniques
Common subtractive methods for finishing FFF 3D-printed objects include grinding, tumbling, sanding, and abrasive blasting. These techniques help create prototypes that reflect the final product's appearance. Coating methods such as electroplating, liquid coating, and foiling enhance the design and functional characteristics like strength and temperature resistance. Chemical changes through thermal treatment and vapor smoothing can improve layer bonding and mechanical strength.
Innovative Applications and Collaborations
NOWLAB, BigRep's innovation department, collaborates with companies like Deutsche Bahn and Geiger to develop cost-effective solutions using 3D printing. Projects include sensor-embedded modular walls and robotic additive manufacturing solutions. BigRep's technology supports industries like aerospace and automotive, working with brands such as Airbus, Audi, and BMW.
BigRep's Full-Service Approach
BigRep offers comprehensive service with its large-format 3D printers, the ONE and STUDIO, providing installation, technical support, and training through the BigRep Academy. Their global support network ensures reliable service and quality commitment, partnering with top manufacturers and using high-quality materials.
Global Presence and Mission
Operating worldwide, BigRep aims to provide affordable, high-quality large-scale 3D printing solutions. With offices in Berlin, USA, and Singapore, and major investors like Klöckner & Co, BASF, and Körber Group, BigRep is committed to setting global standards in 3D printing technology.
Contact Information
BigRep's offices are located in Berlin, Singapore, and North America, with a growing network of partners to expand their reach globally.
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Catalog excerpts

BigRep ONE & STUDIO-1

LARGE 3D PRINTERS FOR INDUSTRIAL APPLICATIONS THE MOST ADVANCED ADDITIVE MANUFACTURING TECHNOLOGY

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BigRep ONE & STUDIO-3

bigrep AWARD-WINNING INDUSTRIAL DESIGN FOR BIG IDEAS German-engineered to work around the clock, the BigRep ONE is a world-leading large-scale 3D printer at an affordable price point. BigRep’s international team of experts has designed and manufactured a machine that achieves the best possible conditions for printing large objects. The highest quality machinery enables accuracy, speed and easy access to the print bed for large-format printing of industrial objects. Industrial users rely on the BigRep ONE for high speed printing that does not compromise on quality. This is even more pronounced...

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BigRep ONE & STUDIO-4

UNCOMPROMISING GERMAN ENGINEERING – THE BIGREP ONE The BigRep ONE was developed to make 3D printing of large-scale industrial objects as easy as possible. Every detail has received our full expertise and experience — for better quality, higher speed and increased safety. Open and Safe The Frame Construction The open format ensures that the user has the best possible view for monitoring the quality and progress of the object at all times. Moving parts have been enclosed for safety, aided by integrated sensors that ensure precision and user friendliness. Modular and Independent The Extruders The...

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BigRep ONE & STUDIO-5

Big, Bigger, the Biggest The Build Volume The BigRep ONE features a build volume of 1005 mm x 1005 mm x 1005 mm. With a capacity of over one cubic meter, the BigRep ONE provides the largest serially produced FFF 3D printer currently available on the international market. Spacious and Flexible The Spool Holder The spool holder has been designed to fit all standard spool sizes. It can hold two spools of up to 8 kg. An in-built detection system notifies the user when the filament is about to end. Optionally a filament enclosure box is available to protect filament from dust and moisture. The BigRep...

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BigRep ONE & STUDIO-6

VILLEROY & BOCH REVOLUTIONIZING PROTOTYPING Ceramics manufacturer Villeroy & Boch is using the BigRep ONE to maximize prototyping and design speed. They are now able to produce bathtubs and shower trays 1:1 at high levels in around three weeks. TEIGNBRIDGE LARGE METAL CAST PATTERNS Custom propeller manufacturer Teignbridge is producing patterns 33% faster using large-scale 3D printing, rather than traditional milling methods. With the BigRep ONE, Teignbridge now only needs two days to produce a pattern, including post processing, as well as saving 90% on pattern maker labor costs. STEELCASE BRINGING...

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BigRep ONE & STUDIO-7

OUR NEW POWER EXTRUDER Print faster, and in a wider variety of print specifications, by installing a BigRep Power Extruder on the BigRep ONE. Compatible with our new power hot ends with 0.6 mm, 1 mm and 2 mm nozzles, users have the flexibility to quickly and independently switch between nozzles as required. Experience higher print speed in combination with a finer surface finish, thanks to our new hot ends with 0.6 mm and 2 mm nozzles. Switch hot ends yourself in as little as 10 minutes, for optimum range and flexibility in print projects. Accelerate print times by up to 60% with higher material...

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BigRep ONE & STUDIO-8

The BigRep ONE was created for a range of applications: from industrial rapid prototyping to ready-to-go design products – anything is possible. It provides you with affordable and easy-to-use technology for large objects and ideas. Redefining Additive.

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BigRep ONE & STUDIO-9

TECHNICAL SPECIFICATIONS With a build volume of more than one cubic meter, the BigRep ONE was designed and constructed for countless printing hours, consistent quality and optimal results. Build volume Layer height resolution Two modular extrusion heads Standard Extruder with 1 mm nozzle Power Extruder with 0.6 mm, 1 mm and 2 mm nozzles (option) Printing technology Certified BigRep materials PLA, PETG, Pro HT, Pro HS, Pro FLEX Other filaments upon request Support materials PVA Other filaments upon request Print bed temperature Printer weight Safety certifications CE approved * Depending on selected...

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BigRep ONE & STUDIO-11

FAST AND PRECISE LARGE-SCALE 3D PRINTING IS FINALLY ACCESSIBLE IN ONE COMPACT PACKAGE With the BigRep STUDIO, we introduce a workhorse printer that brings a new dimension to large-scale 3D printing. The industrial-grade quality machine has a print volume of 500 mm x 1000 mm x 500 mm that enables continuous printing of large objects in a space-saving package. Fitting easily through doors, the size of the STUDIO is optimal for setting up the printer in aii workspaces. The dual extruder equipped with two 0.6 mm hot ends has been specially designed for speed and precision. The direct-drive aii-metai...

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BigRep ONE & STUDIO-12

QUICK AND PRECISE - BIGREP STUDIO FOR LARGE-SCALE PRINT PROJECTS The BigRep STUDIO is optimal for premium large-scale 3D print projects and has been specifically designed for speed and precision. Delivering high-quality results around the clock, it is an ideal size for all working and production environments. Comfortable to Use The Ergonomic Design Raised for maximum user comfort, the BigRep STUDIO stands at an ideal height for everyday use. Keeping everything compact and accessible, two filament spools can be held below the printer, alongside additional storage space. Accelerated Printing with...

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BigRep ONE & STUDIO-13

BigRep large-scale 3D printers are German-engineered for high performance, around the clock. Made from the highest quality materials, and manufactured in Germany, BigRep's workhorse machines are built to be reliable partners for innovation. Saves on Space The Slim Build The BigRep STUDIO is a 3D printer that slots perfectly into all workspaces. Simpler to transport than other larger 3D printer models, its slender frame easily fits through standard doors in offices and studios, either as one piece or in two parts. Enclosed Environment The Slide Walls The STUDIO’s side-wall housing for increased...

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BigRep ONE & STUDIO-14

WHEEL RIM PROTOTYPE 3D PRINTING COMPLEX GEOMETRIES BigRep defied conventions of wheel rims by creating a complex geometric design only possible with large-scale 3D printing. Printed with BigRep technology, the intertwining braces provide superior structural support as well as an original aesthetic touch, and challenge the line and layer norms of wheel rims or hubcaps. AUTOMOTIVE PROTOTYPING CUSTOM MOTORCYCLE COVER FOR BMW As part of a collaborative project, BigRep and world-renowned automotive manufacturer BMW demonstrated vehicle customization potential. BMW 3D modelled an innovative motorcycle...

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All BigRep GmbH catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.