SMART TURN
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Integrated turn-mill technology. SMART TURN

Multipurpose innovating technology. The new family of multipurpose turn-mill centres SMART TURN with automatic tool change developed by BIGLIA represents the complete combination between a lathe and a machining centre. The SMART TURN is the flexible answer to ever growing demand for the production of small and medium-sized components in various fields such as aeronautics, aerospace, medical industry and automotive as well as the general mechanics. SMART TURN is available in two versions: the standard model equipped with automatic tailstock and the “S” configuration equipped with...

Great integrated turn-mill performance even on the sub-spindle.

STANDARD EQUIPMENT MAIN SPECIFICATIONS - turdy cast-iron machine bed with S hardened and ground box-type guideways to assure top rigidity and vibration damping - owerful spindle motor (30 kW) to P allow the optimum chip removal at any machining conditions - arge bar capacity: L 94 and 102 mm - ntegrated turn/mill module fitted I on the B-axis, with 210° rotation range (±105°) - ocking into machining position L by HIRTH-couplings of both and B-axis unit (each 5°) and spindle unit each 7.5° for turning. The strong built-in synchronous spindle motor provides excellent performance in the...

B-axis head Motorspindle Chip removal The two spindles and the turn/mill unit are operated by powerful motors with great power and torque available from low rpm enabling the machining of even the hardest materials. Main spindle (SMART TURN) Motorspindle Sub-spindle Motorspindle

SMART TURN Machining capability - Material C40 Spindle speed Cutting depth Spindle speed Cutting speed Cutting speed Feed rate Feed rate Volume of swarf removal Volume of swarf removal Spindle speed Spindle speed Cutting speed Axial cutting depth Feed rate Radial cutting depth Volume of swarf removal Cutting speed Feed rate Volume of swarf removal Tool change Chain tool store Transfer arm with double movement (1-2) HIRTH tool rotation lock 4 HSK tool lock collet HIRTH lock (B-axis) The servo-operated tool changer changes the tool in just 2 seconds, delivering a 5 second chip-to-chip time....

The turn-mill driven unit featuring B and Y axes allows superb chip removal, an automatic tool change system combined with a 40 tool store ensures maximum flexibility in complete machining of complex parts. Inclined turning, milling, boring and tapping operations are now possible thanks to the integrated SMART TURN turn-mill machining centres.

The SMART TURN “S” configuration is equipped with a powerful sub-spindle (24 kW) and torque (334 Nm) to allow complete machining of the component. production... even on the sub-spindle.

The best solutions for an integrated process. AUTOMATIC TAILSTOCK (only on the standard model) The programmable tailstock is automatically positioned by the Z-axis slide. SERVO-OPERATED TAILSTOCK (Option) The tailstock body slides on a independent slide and is operated by a servo motor and ballscrew. Position and thrust are CNC-controlled. AUTOMATIC STEADY-REST (option on the STANDARD and S Extended models) The self-centering steady-rest is suitable to hold shafts up to 240 mm dia. Positioning, locking and unlocking are programmable. Available in two versions: “in cycle” steady-rest with...

TOOL-SETTER (standard) BAR WORK KIT (optional) This device allows the automatic offsetting of tools. The automatic parts-catcher combined with the The tool tip is brought into contact with the probe and pneumatic ejector on the sub-spindle allows the the tool offset value is automatically stored into relevant unloading of the finished part during bar machining.

SMART TURN TURN / MILL MODULE - Y AXIS FIELD TURN / MILL MODULE - B AXIS FIELD

SMART TURN EXTENDED SMART TURN S EXTENDED SMART TURN S EXTENDED

Automated process. MANUAL GUIDE: QUICK AND EASY FOR PROGRAM RELIABILITY The innovative MANUAL GUIDE software package provides operators with access to a very simple and user-friendly graphics interface, strong “editing” functions and offers a wide selection of machining cycles (turning, milling and drilling). This system allows the execution of even the most complex programs with ease of operation. The 3D simulation facilitates the checking of programmes before machining operations. AXIS SPEED back traverse SBS: BIGLIA SAFETY SOFTWARE TOOL LOAD MONITORING This special software detects the...

SMART TURN MACHINING FIELD Max. rotation diameter LINEAR AXES X-axis travel Z-axis travel Y-axis travel Rotation field Angular positioning MAIN SPINDLE Max. speed rotation Motor power Chuck diameter B-AXIS TURN/MILL UNIT Tool Max. rotation speed (opt.) Max. motor power TOOL MAGAZINE Number of tools SUB-SPINDLE Max. rotation speed W-axis travel Chuck diameter MACHINE INSTALLATION DATA Layout (L x B x H) Machine weight * with belt-type transmisison SMART TURN

INTEGRATED TURN-MILL OPERATIONS SMART TURN S OFFICINE E. BIGLIA & C. SPA • I-14045 INCISA SCAPACCINO (AT) Tel.: +39 0141 7831 • Fax: +39 0141 783327 • www.bigliaspa.it • biglia@bigliaspa.it SPECIFICATIONS CONTAINED HERE IN ARE APPROXIMATE SMART TURN