News 2016

News 2016
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News 2016

Product catalog summary
Smart Damper System
The Smart Damper system is designed to reduce vibration in deep-hole boring and extended reach face milling. It includes configurations like the EWD Smart Damper for precision boring, CKB Smart Damper for long tool combinations, and SW Smart Damper for roughing, enhancing surface finishes and metal removal rates by minimizing chatter.
Hydraulic Chuck
The Hydraulic Chuck Super Slim HSK is tailored for micro machining with a clamping range of Ø3 - Ø6 and features a coolant-through hole. The BDV model offers a clamping range of Ø4 - Ø20, adaptable for various machine types.
MEGA New Baby Chuck
This chuck supports up to 25mm diameter clamping with 1 micron runout accuracy. It includes a Mega New Baby Nut, with collet, wrench, and coolant pipe ordered separately. Compatible with BDV and BBT shank types.
New Hi-Power Milling Chuck
The HMC12J model features a slim, rigid design with jet-through coolant, suitable for Ø12 clamping, available in DV and cylindrical configurations.
MEGA Perfect Grip
Available in BBT40 and HSK-A63 models, it includes a key grip and spring, requiring a separate MEGA Wrench, designed for secure tool holding with minimal runout.
BIG KAISER App
This app provides optimal cutting parameters, manuals, and infeed calculations for boring tools, supporting English, German, and French, allowing users to save favorite configurations.
R-Cutter
The R-Cutter is an ultra-high feed radius chamfer mill with unique insert geometry to reduce cutting resistance and burr generation, supporting front and back chamfering with a four-insert design.
Dyna Line
Dyna Line offers precision measuring of tool diameter and runout accuracy using a non-contact CMOS linear image sensor, supporting high rotation speeds and is portable, operating on 6 C-cell batteries.
Base Master Red BM-50R
This tool offers easy maintenance with replaceable sensor parts, high repeatability accuracy, and a measurable pressure of 2 N, designed for tools with a minimum diameter of Ø1 mm.
Measurement Unit (BM-MEG) Specifications
Applicable for all materials, including non-conductive tools, with a high brightness LED for speedy detection of the reference point. Models include BM-50R and BM-MEG.
Centering Tool Specifications
Model CTL-90 features a minimum scale of 0.01 mm, maximum spindle speed of 100 U/min, and includes a fine adjustment mechanism and magnet base for flexible mounting.
Dial Test Indicators
Features an adjustment bolt with 0.01 mm precision, with weight and dimensions provided for various models.
Spindle System Specifications
Includes models with specific weights and features like angle head through spindle coolant, maximum coolant pressure of 70 bar, and a stop block requirement.
Contact Information
BIG KAISER Precision Tooling Ltd., Glattalstrasse 516, Postfach, CH-8153 Rümlang. Phone: +41 44 817 92 00, Fax: +41 44 817 92 01, Email: [email protected], Website: www.bigkaiser.com
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Catalog excerpts

News 2016-3

MEGA New Baby Chuck 10 - 11 New Hi-Power Milling Chuck 12 MEGA Perfect Grip 13 Angle Head Through Spindle Coolant 19

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News 2016-4

Smart Damper Overview Integrated Damping System DUAL CONTACT SPINDLE SYSTEM For deep-hole finish boring and extended reach face milling. A unique dynamic damping system eliminates vibration for higher productivity. Quiet, vibration-free boring or milling with Smart Damper long projection tools provides better surface finishes and higher metal removal rates. Finishing Type 1: EWD Smart Damper Integrated design of Smart Damper system and EWD precision boring head shorten the distance from damper and cutting edge, which is the source of vibration, so higher damping effects minimizes chattering or...

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News 2016-5

The well established dynamic damper eliminates chatter in high work loads. Boring Head Type 1. Clamp Bolts and Belleville Springs are included, cartridge and insert must be ordered separately EWD Smart Damper Smart Damper with Digital Finish Boring Head Attached The well established dynamic damper eliminates chatter in high work loads. 0 0.001 mm Accuracy I • • JBj IP 69K Seal Rating Boring Head Type

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News 2016-6

Smart Damper Turning Overview Integrated Damping System Unprecedented machining depths without chatter is made possible with this heavy weight, strengthened dynamic damper. • Machining Dia.: Ø 40 or more • Protrusion: L/D Ø 8

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News 2016-7

Smart Damper Turning Smart Damper for Internal Turning Unprecedended machining depth without chatter is made possible with this heavy weight, strenghened dynamic damper. 1. Clamp Bolts (3 pcs.) and O Rings (2 pcs.) are included θ 2. Cartridge must be ordered separately ØD min. 1. A single chip clamping screw is included with each cartridge. Wrench and Insert must be

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News 2016-8

World's smallest hydraulic chuck - now available with HSK-E25, too. Clamping range: 0 3 - 0 6 Small Design for Micro Machining Coolant-through hole 1. HSK-E32 does not have coolant-through hole Hydraulic Chuck Super Slim Cylindrical Model

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News 2016-9

Huge variety of hydraulic chucks with for BDV machines. 1. E is minimum clamping length 2. HDC-S cannot use adjusting screw

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News 2016-10

Up to 25mm diameter clamping is now available with 1 micron runout accuracy. Shank Type 1. Mega New Baby Nut is included, collet, wrench and coolant pipe must be ordered separately 2. H indicates the adjustment length with an adjusting screw 3. * Adjusting Screw (NBA25B) can not be used Standard Coolant Collets

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News 2016-11

Up to 25mm diameter clamping is now available with 1 micron runout accuracy. Shank Type 1. Mega New Baby Nut is included, collet, wrench and coolant pipe must be ordered separately 2. H indicates the adjustment length with an adjusting screw 3. * Adjusting Screw (NBA25B) can be used Shank Type 1. Mega New Baby Nut is included, collet, wrench and coolant pipe must be ordered separately 2. H indicates the adjustment length with an adjusting screw 3. * Adjusting Screw (NBA25B) can not be used

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News 2016-12

Extremely slim and rigid design with jet through coolant. 1. Wrench must be ordered separately 2. E is minimum clamping length • Clamping range: 012 • Coolant to cutting tool periphery 1. Wrench is to be ordered separately. 2. E is minimum clamping length

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News 2016-13

1. 1 key grip and 1 spring are included with each holder 2. MEGA Wrench must be ordered separately 3. H1 shows distance from center of key grip to front end 1. 1 key grip and 1 spring are included with each holder 2. MEGA Wrench must be ordered separately 3. H1 shows distance from center of key grip to front end

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News 2016-14

BIG KAISER APP Enhances user friendliness while assembling and running our boring tools. The app will help operators determine optimal cutting parameters and even serve up manuals. • App in English and German • Cutting data for roughing and finishing tools in mm and inch • Saving your favorite configurations • Infeed calculation of the tools with tolerances • Manuals in German, French and English More than 50 boring tools to choose from Information about the tools This is how the app is going to support your daily challenges 1. Choose your tool 2. ype in your application values T 3. alculate...

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News 2016-15

• Front & back chamfering is available • Four insert design multiplies the feed rate R-Cutter Type 1. Wrench and screws are included 2. Inserts must be ordered separately (10/pkg) 3. Please use a presetter for accurate values 1. Inserts are available in packet of 10 pcs 2. Material is coated carbide

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News 2016-16

Dyna Line Overview Precision Measuring of Tool Diameter and Runout Accuracy Non-contact tool measuring equipment using CMOS linear image sensor. Eliminates machining defects by measuring total runout accuracy at high rotation speeds. Also usable as a maintenance/ evaluation tool for runout accuracy of machine spindle. • Non-contact measuring with CMOS linear image sensor • In-machine measuring • Portable (usable with 6 C-cell batteries) The Innovative Linear Image Measuring Method CMOS sensors are often found in hi-tech equipment such as faxing machines and banknote counters. With pixels measuring...

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News 2016-17

Easy Maintenance Only by Replacing the Sensor Part • For all materials, including non-conductive cutting tools, workpieces, and machine tools • High brightness LED (RED) speedy detect the reference point Measureable Pressure

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News 2016-18

Easy Centering with Static Dial Gauge • Centering the tool holder while watching the dial gauge made possible, as the dial position is static at front • Easy setting with fine adjustment mechanism (adjustment amount: 2mm) • Magnet base allows for flexible mounting positions

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News 2016-19

AG90 Build-Up Type — For Application where increased Rigidity is Required, Coolant Through Spindle Capable. CAUTION 4^ A Stop Block is required. 1. The standard fixed length A is 6 mm, other lengths are available upon request 2. Max. Coolant pressure 70 bar AG90 HMC Type — For Application where increased Rigidity is Required, Coolant Through Spindle Capable. Blue Ring = Through Spindle Coolant CAUTION 4^ A Stop Block is required. 1. The standard fixed length A is 6 mm, other lengths are available upon request 2. Max. Coolant pressure 70 bar

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.