1. Catalogs
  2. BIG KAISER
  3. BIG KAISER News 2018/19

BIG KAISER News 2018/19

BIG KAISER News 2018/19
1 / 20 PagesView full catalog

BIG KAISER News 2018/19

Product catalog summary
Overview: BIG KAISER, a part of the BIG DAISHOWA Group, is a prominent manufacturer of high-performance tooling solutions for the metal cutting industry. Founded in 1948, the company operates globally with headquarters in Switzerland, Germany, and the USA, and production facilities in Japan.
Key Specifications:
  • Annual production includes 500,000 collets and processing of 320 tons of steel.
  • 10% of sales are reinvested in development and infrastructure.
  • Stock levels are maintained at 95%.
  • The production area covers 135,000m².
  • Product accuracy is within Ø 1 μm.
Product Highlights:
  • Hydraulic Chuck: Designed for Swiss Type Automatic Lathes, offering high precision cutting. Users should be cautious about tool shank tolerance and clamping procedures.
  • Ultra Precision Hydraulic Chuck: Offers runout accuracy within 1μm at 4D, ideal for high precision applications.
  • Smart Damper Series: Features anti-vibration boring heads for efficient deep hole boring, with digital fine boring heads and patented damping technology.
  • MEGA Micro Coolant Nut: Improves coolant supply for micro cutting tools, extending tool life by up to 35%.
  • BIG CAPTO Series: Comprises various tool holders and chucks designed for high rigidity and precision.
Procedures and Recommendations:
  • Use cutting tools with shank tolerance within h6 for hydraulic chucks.
  • Avoid using roughing endmills and tools with flat shanks with hydraulic chucks.
  • Ensure cutting tools are inserted beyond the minimum clamping length before tightening.
Global Presence: BIG KAISER has over 200 sales representatives and partners worldwide, ensuring a robust global distribution network.
See more

Catalog excerpts

BIG KAISER News 2018/19-2

Since 1948 BIG KAISER manufactures high performance tooling solutions for the metal cutting industry. The products are developed to meet the highest standards and are fully produced in Switzerland and Japan. As part of the family owned BIG DAISHOWA Group with more than 800 employees, BIG KAISER has corporate headquarters in Switzerland, Germany and the United States. Founded: 1967 Employees: 640 Location: Osaka and Awaji, Japan Production hall: 6 (Tool holders & Cutting tools), Central stock Asia, TechCenter Founded:2010 Employees: 15 Location: Vohringen, Germany Founded: 1990 Employees: 45 Location:...

 Open the catalog to page 2
BIG KAISER News 2018/19-3

Anti vibration boring „Smart Damper" Series 8 MEGA Micro Coolant Nut 9 BIG CAPTO Square Tool Holders 14 - 15 New BIG CAPTO C8 Side Lock Holders for Weldon 16 New PCD Insert with FLM Breaker 18

 Open the catalog to page 3
BIG KAISER News 2018/19-4

Single wrench enables the easy cutting tool exchange on the turret. High precision cutting by the Hydraulic Chuck is achieved on the Automatic Lathe! 1. Adjusting screw cannot be used. Caution: • Use only cutting tools that have a shank tolerance within h6. • Roughing endmills a re not recommended for use with hydraulic chucks. • Do not use withcuttingtoolsmadewithaflatontheshank.lie: Weldon Type shank) • Do not tighten the clamping screw without first inserting a cutting tool into the hydraulic chuck. • Always insert the cutting tool into the hydraulic chuck beyond min. clamping length E.

 Open the catalog to page 4
BIG KAISER News 2018/19-5

Amazing runout accuracy within 1pm at 4D. Super Slim Type Clamping diameter Hydraulic Chuck HSK Shank Type 1. Adjusting screw cannot be used. Caution: • Use only cutting tools that have a shank tolerance within h6. • Roughing endmills are not recommended for use with hydraulic chucks. • Do not use with cutting tools made with a flat on the shank. (ie: Weldon Type shank) • Do not tighten the clamping screw without first inserting a cutting tool into the hydraulic chuck. • Always insert the cutting tool into the hydraulic chuck beyond min. clamping length E. Repeatable runout accuracy Model: HSK-E32-HDC4S-52UP Measurement...

 Open the catalog to page 5
BIG KAISER News 2018/19-6

Update Hydraulic Chuck with Switchable Coolant Supply Hydraulic Chuck Jet Through models for Ø 4-12, HDC4J-12J, are updated from “only peripherical coolant supply” to “selectable center or peripherical coolant supply”. Coolant Through Hole IMPROVED Peripheric Center Through Clamping screw Coolant channel Minimum clamping length 1. Adjusting screw cannot be used. 2. Larger diameter models, HDC16J, 20J are available with only peripherical coolant supply. Coolant Pipe (Optional) Access hole Access hole Access hole (2 positions) Coolant channel

 Open the catalog to page 6
BIG KAISER News 2018/19-7

Coolant Through Hole 1. Key grip and spring are included with each holder. 2. MEGA wrench is to be ordered separately. For more HSK-A125 models ► BK main catalogue Vol.2 P.133 - 150 1. Hexagon Socket Head Cap Screw is included. 2. By utilizing a clamping bolt with a hole through, coolant is supplied through the bolt. 3. Coolant pipe is to be ordered separately.

 Open the catalog to page 7
BIG KAISER News 2018/19-9

New MEGA Micro Coolant Nut, only for MEGA Micro Chuck 6S for more efficient coolant supply for micro cutting tool. Ideal design for high speed micro machining up to 06. MGN6S-4J MGN6S-6J Micro diameter design is ideal for high speed applications in tight areas. For more MEGA Micro Chuck HSK-A models ► BK main catalogue Vol.2 P.128 / 129 2. * Internal thread (G) is not available. 3. Coolant pipe is to be ordered separately.

 Open the catalog to page 9
BIG KAISER News 2018/19-10

Taper-off design minimizes interference and maximizes rigidity. Coolant Through Hole 1. MEGA nut is included. 3. Nut-less model available up on request. 2. * Adjusting screw cannot be used.

 Open the catalog to page 10
BIG KAISER News 2018/19-11

Close to integral rigidity and precision of a solid tool holder. Flange contacting nut assures highest rigidity. Coolant Through Hole 1. "H" is the max. tool shank length that can be inserted into the holder. 2. Not compatible with Weldon DIN 1835B. Basic Holder for rough and finish boring heads of the proven BIG KAISER Boring System. Coolant Through Hole Taper Size 1. L1 and X dimensions in the table are the reference values when EWN/EWE head is attached.

 Open the catalog to page 11
BIG KAISER News 2018/19-12

Body Model Center through 1. Plugs AB are included with the body. 2. Plug A is a button head bolt.

 Open the catalog to page 12
BIG KAISER News 2018/19-13

Right hand Left hand 1. Wrench is to be ordered separately. Inserts are not included. 2. * Carbide shim for 4.76 mm thick DIN1504 insert is included as standard. In case of DN1506 insert (thickness of 6.35 mm), please replace the standard carbide shim with DNS1506 (option). Left hand

 Open the catalog to page 13
BIG KAISER News 2018/19-14

Coolant Through Hole Right hand Left hand The excess length of a turning tool must be cut off to avoid interference with an ATC arm.

 Open the catalog to page 14
BIG KAISER News 2018/19-15

Coolant Through Hole Right hand

 Open the catalog to page 15
BIG KAISER News 2018/19-16

New BIG CAPTO C8 Side Lock Holders for Weldon Coolant Through Hole Fig. 1 (with jet through coolant / resealable) Fig. 2 (without jet through coolant) Ø 6 - 40 mm 1. “H” is the max. tool shank length that can be inserted into the holder. 2. Use a cutting tool in accordance to DIN 1835 B/DIN 6535 HB.

 Open the catalog to page 16
BIG KAISER News 2018/19-17

Indexable insert offered in the minimal diameter. Stable cutting achieved by the integral carbide insert holder. 1. Inserts must be ordered seperately. 2. An exclusive straight collet is required when used with a boring head. 1. Inserts are available in a packet of 10 pcs.

 Open the catalog to page 17
BIG KAISER News 2018/19-18

Superior cutting chip control achieved with aluminum finish boring. 1. One cutting edge made with PCD. Original breaker design avoids problems FLM Breaker with cutting chips Insert Model

 Open the catalog to page 18
BIG KAISER News 2018/19-20

The complete product overview and accessories can be found in the BIG KAISER main catalog. A Member of the BIG DAISHOWA Group BIG KAISER Precision Tooling Ltd. Glattalstrasse 516 | CH-8153 Rümlang | T: +41 44 817 92 00 | F: +41 44 817 92 01 | [email protected] | www.bigkaiser.com

 Open the catalog to page 20
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.