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BIG KAISER Main Catalogue Volume 2

BIG KAISER Main Catalogue Volume 2

Product catalog summary

Tool Holders
Various types of tool holders are discussed, including BBT/BT, BDV/DV (DIN 69871), HSK, BIG CAPTO, CK, and Cylindrical Shank. Each type is designed for specific applications and machine compatibility, ensuring precision and efficiency in machining processes.

Modular Boring Tools
This section covers rough and fine boring heads, large diameter boring tools, and indexable inserts and cutters. The tools are designed for precision and adaptability in various boring operations, with options for centric and peripheral cutting edges.

Cutting Tools
Includes indexable end mills and insert drills, designed for high precision and efficiency in cutting operations. These tools are essential for achieving smooth finishes and maintaining dimensional accuracy.

Measuring Instruments
Precision measuring tools are highlighted for their role in maintaining machine tool accuracy. These instruments are crucial for ensuring the reliability and efficiency of machining operations.

MEGA Synchro Tapping Holder
Improves thread quality and tool life with a tapping range of M1 - M36. Compatible with various shank types, including BBT, BDV, HSK, and more.

MEGA Chucks Series
Offers high precision and balanced chucks for high-speed machining. Includes MEGA Micro Chuck, MEGA E Chuck, MEGA New Baby Chuck, and MEGA Double Power Chuck, each designed for specific clamping ranges and applications.

BIG-PLUS Spindle System
Features a dual contact system that enhances machining rigidity and accuracy. It offers improved surface finish, extended tool life, and better ATC repeatability. The system is compatible with existing machine spindles and tool holders.

HSK Tooling Systems
Emphasizes the use of high-grade materials and precise manufacturing for optimal performance. Offers a range of standard holders and modular turning systems for various applications.

Conclusion
The document provides a comprehensive overview of various tooling systems and components, emphasizing precision, compatibility, and efficiency in machining operations. The focus is on enhancing tool life, accuracy, and surface finish through advanced design and technology.

Overview: The document provides detailed specifications and features of various precision collet chucks and tool holders designed for high-speed and high-precision machining applications. It emphasizes the importance of precision, rigidity, and efficient coolant supply in enhancing tool performance and longevity.

Specifications:

Collet Series: Available in six different sizes, utilizing ultra-precision New Baby Collets with a runout of less than 1 micron at the collet nose.
Speed and Clamping Range: Maximum speed of 40,000 min-1 with a clamping range of Ø 0.25 - 25.4 mm.
Coolant Pressure: Maximum coolant pressure of 7 MPa, with options for sealed collet nuts for efficient coolant supply.

Collet Types and Features:

Various collet and nut types are available to meet specific demands, including NBC Standard for general use, NBC-E for end mills, and FONBC for coolant-through tools.
High precision and concentricity are ensured with 100% inspection, achieving a runout accuracy within 1μm at the collet nose.

High Precision Endmill Collet Chucks:

Designed for endmilling up to Ø 12 mm with high concentricity and rigidity.
Features include a shallow taper for improved concentricity and a thick body to eliminate chatter and deflection.
Coolant is directed through slits in the collet for extended tool life and improved surface finish.

High Rigidity Milling Chucks:

Flange contacting nut and simultaneous taper & flange contact assure highest rigidity, ideal for solid machines.
Secure coolant supply enhances surface finish and tool life.

New Baby Chuck:

Capable of achieving high spindle speeds for drilling and end milling with smaller diameter cutting tools.
Features a 12˚ taper angle for optimal accuracy and clamping performance.

Non-Pullout Milling Chucks:

Ensures 100% security against tool pullout under any torque load.
Features a non-slip mechanism and flood jet-through coolant for effective end milling.

Hydraulic Chucks:

Ultra precision hydraulic clamping with runout accuracy less than 3 μm.
Easy clamping with one wrench and jet-through coolant supply.

Tool Holders for Rigid Tapping:

Compensates for synchronization errors, improving thread quality and tool life.
Coolant through center capability for all models.

Smart Damper Series:

Unique dynamic damping system eliminates vibration for higher productivity.
Available for milling and boring applications, enhancing surface finish and tool life.

Angle Heads:

Eliminate multiple set-ups by combining vertical, horizontal, and angular operations on one machine.
Features compact design for added rigidity and innovative sealing methods to prevent contamination.

Overview: The document provides detailed technical specifications and descriptions of various machining tools and systems, focusing on high-speed micro-machining, air turbine spindles, modular precision tool systems, and fine boring heads. It highlights the capabilities, applications, and advantages of each tool type, emphasizing improvements in machining accuracy, tool life, and operational efficiency.

High-Speed Micro-Machining: This section discusses the use of air turbine spindles for high-speed micro-machining on standard machining centers, eliminating the need for expensive high-speed machines. Key features include dynamic runout accuracy, minimal thermal displacement, and automatic tool change capabilities. Three types of air turbine spindles are detailed: RBX5, RBX7, and RBX12, each with specific applications and speed capabilities.

Modular Precision Tool System: The document describes the BIG KAISER CK modular precision tool system, which offers compatibility with existing tools and improved performance through various connection types (CKB, CKN). The system is designed for high rigidity, efficient operation, and precise cutting edge location. The CKN connection is highlighted for its lightweight and high-performance capabilities, using steel and aluminum components for weight reduction and enhanced torque transmission.

Fine Boring Heads: The EWE and EWN series fine boring heads are covered, featuring digital displays for precise diameter adjustments and a wide boring range. The EWE series includes electronic components for direct measuring and high accuracy, while the EWN series offers versatility with various insert holders and compatibility with outer diameter turning systems. The EWB series introduces a self-balancing mechanism for vibration-free boring at high speeds.

Rough Boring Heads: The SW rough boring heads are designed for high-performance roughing with a compact design and versatile insert holder configurations. They allow for precise presetting and multiple roughing methods without component changes.

Key Features and Benefits: The document emphasizes the importance of dynamic runout accuracy, thermal displacement prevention, modularity, and digital precision in improving machining accuracy, surface finish, and tool life. It also highlights the adaptability of the systems to various machining tasks and the potential for significant weight reduction and increased rigidity in tool assemblies.

Overview: The document provides detailed information on BIG KAISER's range of boring tools, milling chucks, and other machining components. It highlights the specifications, applications, and advantages of various products designed for high precision and efficiency in machining operations.

Specifications: The document outlines the specifications of rough and fine boring heads, including the SW 68 AL to SW 148 AL range, which are designed for deep bores with high rigidity and cutting performance. The Series 318 Large Diameter Boring Tools are highlighted for their versatility and precision, supporting a range of applications from rough boring to face grooving.

Procedures and Applications: The document describes the use of BIG KAISER tools in various machining processes, emphasizing the importance of precise component positioning and incremental adjustment scales for optimal performance. It also covers the use of indexable insert endmills and the benefits of the Fullcut Mill for enhanced cutting efficiency.

Innovations and Features: Key innovations include the coolant supply system that directs coolant to the cutting edge, and the use of high-strength, coated materials for durability. The document also discusses the advantages of the integral design style with taper shank and flange contact for improved precision and rigidity.

Recommendations and Best Practices: The document recommends using the BIG KAISER app for selecting suitable inserts based on workpiece materials and machining processes. It also emphasizes the importance of proper tightening torque for high precision cutting and provides guidelines for using the Torque Fit system.

Tools and Accessories: A variety of tool holders, chucks, and accessories are detailed, including the MEGA Micro Chuck and the MEGA Synchro Tapping Holder. The document also covers the use of precision test arbors and centering tools for lathes to ensure accurate machining.

Conclusion: BIG KAISER offers a comprehensive range of high-performance machining tools and accessories designed to enhance precision, efficiency, and cost-effectiveness in various machining operations. The document provides valuable insights into the specifications, applications, and best practices for using these tools effectively.

Overview: This document provides detailed specifications and ordering information for various models of MEGA collet chucks and accessories, designed for high precision and high-speed machining applications. The document includes information on the MEGA New Baby Chuck, MEGA E Chuck, MEGA Double Power Chuck, and MEGA Perfect Grip, among others.

Specifications: The document outlines the specifications for each model, including diameter range (Ød), outer diameter (ØD), length (L), and maximum rotational speed (min-1). It also specifies the compatible collet and nut models, as well as the weight of each chuck.

Procedures and Recommendations: The document highlights the inclusion of the MEGA nut with each chuck and notes the availability of nut-less models upon request. It also mentions the use of adjusting screws for length adjustments and provides guidelines for using BIG-PLUS tools in conventional BT spindles.

Standards and Compatibility: The chucks are compatible with JIS B 6339 (BIG-PLUS) standards, ensuring dual-contact and coolant-through capabilities. The document also specifies the use of Weldon Shank Standards (DIN1835-1) for the MEGA Perfect Grip models.

Accessories: A range of accessories is available, including MEGA nuts, wrenches, collets, perfect seals, and adjusting screws. The document provides order numbers for each accessory, facilitating easy procurement.

Key Data from Tables: The tables provide comprehensive data on each model's specifications, including order numbers, dimensions, and operational parameters. This data is crucial for selecting the appropriate chuck model for specific machining requirements.

Critical Information: The document emphasizes the importance of using the correct model and accessories to ensure optimal performance and safety. It also highlights the unique features of each chuck type, such as the MEGA Double Power Chuck's flange contacting nut for increased rigidity and the MEGA Perfect Grip's anti-pullout security.

Overview: The document provides detailed specifications and applications for various machining tools and accessories, specifically focusing on BIG-PLUS tools compatible with conventional BT spindles. It includes information on collets, angle heads, air turbine spindles, and high spindle speed increasers.

Specifications: The document lists multiple models with their respective order numbers, dimensions, and operational parameters. For example, the BBT40-AGU/NBS13-270 model has a spindle speed of 6,000 min-1 and a weight of 9.7 kg. The specifications also include details on the adjustable spindle angles and the materials used for rigidity.

Procedures and Recommendations: The document emphasizes the need for exclusive stop blocks and clean air supply for certain tools. It also advises on the use of specific accessories like nuts, wrenches, and collets for optimal performance. For air turbine spindles, it is crucial to avoid coolant supply through the spindle.

Application Examples: Various application scenarios are provided, such as using the AG90-Series for machining carbon steel C55 with specific cutters and spindle speeds. The document also highlights the benefits of using high spindle speed increasers for improved drilling and end-milling performance.

Norms and Standards: The tools and accessories conform to the JIS B6339 (BIG-PLUS) standards, ensuring compatibility and performance consistency across different machining centers.

Key Data from Tables: The tables provide critical data such as model numbers, operational speeds, dimensions, and weights. For instance, the BBT50-RBX5C-4S-160 model operates at speeds between 40,000 to 50,000 min-1 and weighs 7.3 kg.

Critical Information: The document highlights the importance of using the correct accessories and maintaining clean air conditions for air turbine spindles. It also notes the availability of custom designs for specific applications, ensuring flexibility and adaptability in various machining tasks.

Overview: This document provides detailed specifications and guidelines for the selection and use of various collets and accessories for MEGA Double Power Chuck, New Hi-Power Milling Chuck, and Hydraulic Chuck systems. It includes information on collet types, coolant supply, and compatible models.

Collet Specifications:

PJC and PSC Collets: Recommended for MEGA-D/DS, HMC, and HDC chucks. They support coolant-through tools, ensuring coolant is supplied to the cutting tool periphery.
OCA Collets: Available for MEGA-D and HMC models, with specific order numbers and dimensions provided for each size.
C Collets: Designed for MEGA-D/DS and HMC, with adjustable tool projection. Specific models include collet stoppers.

Accessories:

MEGA Wrench: Used for MEGA Double Power Chuck and MEGA Perfect Grip, with specific models for different chuck sizes.
FK Wrench: Suitable for New Hi-Power Milling Chuck and MEGA ER Grip, with clamping ranges specified for various models.
Synchro Adjuster: Available for different tap sizes, ensuring compatibility with DIN, ISO, and JIS standards.

Tap Holders:

MGT Series: Includes MGT6, MGT12, MGT20, and MGT36 models, each supporting a range of tap sizes and lengths to meet production requirements.
Adjusting Screws: Used for adjusting tap projection length and coolant supply, with specific models for different tap holder sizes.

Important Notes:

PJC 12 cannot be used for Hydraulic Chuck (HDC12).
Replacement O-rings for PJC and PSC collets are available through BIG KAISER agents.
Model names indicate outer and inner diameters, e.g., OCA16-6: outer dia. 16 mm / inner dia. 6 mm.

Overview: The document provides detailed specifications and ordering information for various tooling components and accessories used in machining, such as micro collets, clamp bolts, sleeves, adjusting screws, and pullstud bolts. It includes model numbers, dimensions, and specific features for each item.

Specifications: The document lists technical specifications for different components, including dimensions like diameter (ØD, Ød), length (L, L1), and other relevant measurements. It also specifies the material and special features, such as coolant holes in clamp bolts and tensile strength improvements in pullstud bolts.

Procedures: Instructions for selecting and ordering the correct components are provided, emphasizing the importance of matching specifications to machine tool requirements. For example, the document advises checking pullstud bolt dimensions against machine tool specifications to avoid damage.

Standards and Norms: The document references various standards such as JIS, MAS-I, and DIN for pullstud bolts, indicating compliance with industry norms for compatibility and safety.

Recommendations: Recommendations include using specific models for certain applications, such as MEGA Pullstud Bolts for BIG-PLUS dual contact applications, and ensuring proper torque settings for tooling fixtures.

Accessories and Tools: A range of accessories is detailed, including tooling cleaners, spindle cleaners, and bore cleaners, each with specific models suited for different chuck and spindle types. The document also describes the use of T-Slot Cleaners and Chip Fans for maintaining machine cleanliness.

Key Data from Tables: The tables provide comprehensive data on model numbers, order numbers, dimensions, and specific features for each component. For example, the table for clamp bolts includes details on diameter, length, and order numbers for different models.

Critical Information: The document highlights critical information such as the need to verify pullstud bolt dimensions to prevent machine damage, the availability of different sizes and models for various applications, and the importance of using the correct torque settings for tooling fixtures.

Overview of Rough Boring Heads
The document provides detailed specifications and applications for various types of rough boring heads, each designed for specific machining tasks. The heads are categorized based on their design, material, and intended use, offering solutions for different boring diameters and machining conditions.

1. MW Rough Boring Head
This head is designed for fast roughing of small holes with diameters ranging from 16 to 21 mm. It features a cylindrical shank and is suitable for both blind and through holes.

2. TWN Rough Boring Head
Developed for economical rough boring, the TWN series covers a wide diameter range from 20 to 153 mm, making it suitable for heavy-duty applications.

3. SW Rough Boring Head
The SW head is versatile, allowing for stepped and balanced roughing by switching insert holders. It supports diameters from 20 to 203 mm and offers accessories for chamfering, back boring, and face grooving.

4. SW-AL Rough Boring Head
Constructed from high-quality aluminum, the SW-AL head is designed for deep roughing, offering a lightweight solution that enhances productivity. It supports diameters from 68 to 203 mm.

5. SW Smart Damper Rough Boring Head
This head incorporates Smart Damper technology to minimize vibrations, improving performance for diameters between 41 and 100 mm.

Application Examples
The document provides examples of applications for the SW series, including balance and step roughing, chamfering, and back boring, with specific diameter ranges and insert holder types.

Insert Holders and Accessories
Various insert holders are detailed, including types CC, SC/SP, and WC, each designed for specific cutting conditions and materials. Accessories for chamfering and back boring are also described, with adjustable angles and diameter ranges.

Technical Specifications
Each boring head model is listed with order numbers, diameter ranges, lengths, and weights. The document also includes information on clamping systems (CKB and CKN) and their applications.

Conclusion
The document serves as a comprehensive guide for selecting the appropriate rough boring head and accessories based on specific machining requirements, offering solutions for a wide range of industrial applications.

Specifications:
The document provides detailed specifications for various boring head models and insert holders. Each model is identified by an order number and includes parameters such as diameter range, length, and other critical dimensions. For example, the TWN25-40CKB2 model has a diameter range of 25-40 mm and a length of 35.5 mm.

Procedures:
The document outlines procedures for selecting and using boring heads and insert holders. It emphasizes the importance of choosing the correct insert radius based on the length/diameter ratio and depth of cut. It also provides guidelines for feed rates and cutting methods, such as balanced and stepped cutting.

Standards and Recommendations:
Recommendations include selecting the largest nose radius for cutting edge strength and using smaller radii for light cuts. The document advises ensuring clearance between the boring bar and the bore diameter to prevent issues like chatter and vibration.

Troubleshooting:
Common problems such as poor chip control, chatter, and excessive exit burrs are addressed with potential causes and remedies. For instance, increasing the feed rate can improve chip control, while reducing speed can mitigate chatter.

Fine Boring Heads:
The document describes various fine boring heads, including digital models with wireless communication capabilities. These heads are designed for precise machining and are compatible with the BIG KAISER app for optimal cutting parameter determination.

Accessories:
Accessories for fine boring heads are listed, including adjustable tool holders and carbide tool holders. These accessories allow for coarse diameter settings and improved tool balancing.

Overview: The document provides detailed specifications and instructions for using various models of fine boring heads, including EWD Smart Damper, EWN, and EWB series. It covers their features, dimensions, and applications in precision machining.

Specifications: The document lists multiple models of boring heads with their respective order numbers, diameter ranges, lengths, and weights. For example, the EWD41-74CKB4-200DP model has a front bore diameter range of 41-74 mm and weighs 2.4 kg.

Procedures: The document outlines a step-by-step process for using the boring heads, including selecting the tool, inputting application values, calculating cutting data, adjusting the machine, and performing the boring operation.

Standards and Recommendations: It emphasizes the importance of using the correct insert holders for different boring operations and provides guidelines for back boring, including necessary calculations for entry bore diameter and tool body diameter.

Accessories and Insert Holders: Various types of insert holders are described, such as Type E and Type C, each suitable for specific boring operations. The document also includes order numbers and dimensions for these accessories.

Key Features: The EWD Smart Damper is highlighted for its advanced damping technology, while the EWB-AL series is noted for its lightweight aluminum construction, reducing tool weight significantly.

Usage Instructions: Detailed instructions are provided for face grooving and OD turning, including recommended cutting speeds and feed rates for different materials like steel, stainless steel, cast iron, and aluminum.

Warnings: The document cautions about the need for counter-clockwise spindle rotation during back boring and advises checking tool length and space at the back of the workpiece.

Overview: This document provides detailed specifications and guidelines for the use of fine boring heads and large diameter boring tools. It includes information on various models, their components, and operational recommendations to ensure optimal performance.

Specifications: The document lists several models of boring heads and their respective order numbers, dimensions, and weights. For example, the EW15M6 model has a diameter range of 15 - 18.5 mm and weighs 0.03 kg. The document also details the specifications for carbide bars, which are crucial for deep bore machining due to their rigidity.

Procedures: The document outlines the procedures for selecting and using boring heads and carbide bars. It emphasizes the importance of matching the tool's length/diameter ratio and insert radius to determine the optimum cutting speed. It also provides guidelines for adjusting the depth of cut (D.O.C.), feed rate, and cutting speed to achieve a stable cut and avoid deflection and chatter.

Norms and Recommendations: Recommendations are provided for troubleshooting common issues such as poor tool life, chatter, vibration, and poor surface finish. Solutions include changing insert grades, adjusting speeds, and ensuring proper cooling and clamping. The document also advises on the use of hydraulic chucks for clamping carbide bars.

Data and Tables: Several tables are included to assist in the selection of components for different diameter ranges. These tables provide information on extension slides, clamp bases, insert holders, and counterweights, along with their order numbers and specifications. The tables also guide the coarse diameter setting of cutting edges and balancing of tool combinations.

Key Influences on Fine Boring: The document highlights major influences on fine boring, such as the amount of stock to be removed, feed rate, and cutting speed. It stresses the need for a balance to avoid excessive cutting forces and ensure consistent bore size.

Large Diameter Boring Tools: The document describes the Series 318 large diameter boring tools, which are designed for rough and fine boring, OD turning, chamfering, and face grooving. It details the components and configurations available for different diameter ranges, emphasizing the use of aluminum extension slides and precise positioning for tool assembly.

Full Profile Roughing (VPS)
Full profile roughing allows for boring with a large stock allowance (up to 60 mm in diameter) in a single operation with relatively low drive power. The cutting edge A should be set to the final bore diameter, and cutting edge B should be adjusted according to the machining allowance. The document provides a table for machining allowance and cutting edge adjustments.

Adjustment Example
For a boring diameter of 580 mm with a machining allowance of 46 mm, cutting edge A is set to Ø 580 mm, and cutting edge B is Ø 562 mm.

Cutting Data Guide
Cutting speed ranges from 80-180 m/min, and feed is between 0.1-0.2 mm/rev.

Spacers and Double Offset Roughing
Spacers are used for double offset roughing, allowing the removal of twice the stock with half the feed rate compared to symmetrical roughing. The spacer order number for Ø 200 - 620 is 317.287.

Large Diameter Boring Tools
The document includes specifications for large diameter boring tools, including order numbers and balancing instructions. Fine balancing is achieved by adjusting the slide on the compensation weight according to a balancing table.

Fine Boring Component Selection
A table is provided to determine components such as extension slides, boring heads, insert holders, and compensation weights for each diameter range. The table also indicates the position for mounting these components.

Application Advice
The document provides advice on various inserts for fine and rough boring heads, including WC, TP/TC, MW/CC, SP/SC/SD, WP 337/WC, CBN, and PCD inserts. Each type of insert is suitable for different materials and machining conditions.

Cutting Materials
Descriptions of various cutting materials are provided, including uncoated carbide, coated carbide, cermet, silicon nitride, polycrystalline cubic boron nitride (CBN), and polycrystalline diamond (PCD). Each material has specific properties and applications.

Indexable Inserts and Cutters
The document includes a comprehensive list of indexable inserts and cutters, detailing their suitability for different workpiece materials and machining conditions. Symbols indicate the suitability of each insert for various applications.

Overview: The document provides detailed specifications and guidelines for the Fullcut Mill FCM, a type of indexable end mill known for its sharpness and rigidity. It includes information on various models, their dimensions, and recommended cutting conditions for different materials.

Specifications: The document lists multiple models of Fullcut Mill FCM with varying cutter diameters (ØD), lengths (L), and insert sizes. Each model is associated with a specific order number and weight. The document also specifies the number of inserts required for each model and their respective sizes.

Adapters and Accessories: Adapters for BBT40 and BDV40 taper shanks are available for use with BBT50/BT50 and BDV50/DV50 machines, respectively. These adapters help in countering workpiece interference. Wrenches are included with the tools, but inserts and coolant pipes must be ordered separately.

Cutting Conditions: Recommended cutting speeds and feed rates are provided for various materials, including carbon steel, alloy steel, stainless steel, cast iron, and aluminum. The document emphasizes the importance of using the correct insert for the diameter of the Fullcut Mill to ensure optimal cutting conditions and results.

Application Examples: The document includes examples of slot milling, shoulder milling, and face milling, highlighting the Fullcut Mill's capability to achieve excellent perpendicularity and surface finish. Specific cutting data, such as cutting speed, feed rate, and depth of cut, are provided for different work materials.

Recommendations and Cautions: The document advises on the use of dry or wet cutting fluids depending on the material and cutting conditions. It also cautions against using the Fullcut Mill FCM for feeding in the Z-axis, such as ramping, plunging, and boring. Regular replacement of clamping screws and wrenches is recommended to maintain proper clamping force.

Overview: This document provides detailed specifications and guidelines for using chamfer mills and cutting tools, specifically the C-Cutter Mini and related components. It includes information on tool models, cutting conditions, and application examples.

Specifications: The document lists various models of chamfer mills, including their dimensions, number of inserts, and order numbers. It specifies the chamfering angles, diameters, and lengths for each model, along with the recommended insert models.

Procedures: Instructions are provided for assembling the chamfer mills, including the use of wrenches and screws. The document emphasizes that inserts must be ordered separately and provides details on the clamping screw sets included with the tools.

Cutting Conditions: Recommended cutting speeds and feed rates are outlined for different materials such as general steel, alloy steel, stainless steel, cast iron, and aluminum. The document advises on both dry and wet cutting conditions and suggests adjustments based on machine tool and workpiece conditions.

Application Examples: The document includes examples of chamfering applications, comparing the performance of the C-Cutter Mini with competitor tools. It highlights the efficiency improvements achieved with the C-Cutter Mini in various scenarios.

Recommendations: The document recommends using coated inserts for better surface finish and extended life. It also suggests using high rigidity toolholders for optimal performance and advises on the use of soluble oil to prevent built-up edge when cutting aluminum and stainless steel.

Additional Information: The document includes tables and figures illustrating the dimensions and configurations of the tools, as well as the recommended cutting conditions for different applications. It also provides order numbers for various components and accessories.

Catalog excerpts

Volume 2 HIGH PERFORMANCE TOOLING SOLUTIONS

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TOOL HOLDERS Tool Holders BBT/BT Tool Holders BDV/DV (DIN 69871) Tool Holders HSK Tool Holders BIG CAPTO Tool Holders and Components CK Tool Holders Cylindrical Shank Modular Turning / Lathe Tools Collets & Accessories MODULAR BORING TOOLS Rough Boring Heads Fine Boring Heads with Centric Cutting Edge Fine Boring Heads with Peripherical Cutting Edge Large Diameter Boring Tools Indexable Inserts and Cutters Spare Parts CUTTING TOOLS Indexable End Mills Indexable Insert Drills and Chamfer Mills MEASURING INSTRUMENTS Measuring Instruments

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MEGA Micro Chuck MEGA New Baby Chuck Ultra slim design eliminates any interference. Original and exclusive design for small endmilling. Most reliable high precision collet chuck in the world. BBT Shank BDV Shank HSK Shank Cylindrical Shank BIG CAPTO Shank For N/C Lathe BBT Shank BDV Shank HSK Shank BIG CAPTO Shank MEGA Double Power Chuck BBT Shank BDV Shank HSK Shank BIG CAPTO Shank New Hi-Power Milling Chuck Specialist for heavy-duty cutting. Reliable milling chuck with slim design. High precision collet chuck for various applications. BBT Shank BDV Shank HSK Shank BIG CAPTO Shank BT Shank DV...

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Shrink Chucks Face Mill Arbors Shrink ﬁt solution with BIG-PLUS interface. Smart Damper for Milling Unique modular damping face mill arbor. Eliminates chatter for smoother ﬁnish. Clamping range: Ø 4 - 25 Features BBT Shank BDV Shank HSK Shank Cylindrical Shank BBT Shank BDV Shank HSK Shank BIG CAPTO Shank Side Lock Holders BBT Shank BDV Shank HSK Shank Dyna Test CK Shanks Various CK shanks for boring systems. Precision measuring tools of the highest quality for machine tool maintenance. BBT Shank BDV Shank BIG CAPTO Shank Millturn Tooling HSK-T BBT Shank BDV Shank HSK Shank Cylindrical Shank...

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Tool Assembly Stations Pull Stud Bolts / Coolant Pipes Maintain accuracy of high With integrated torque measuring system. precision collet chucks. Pull Stud Bolt Kombi Grip For HSK and BIG CAPTO. Features Coolant Pipe For HSK form A and E. Torque Fit Tooling Mate Taper Cleaners TK Cleaner Coolant Pipes Pullstud Bolts Kombi Grip Wiper Cleaners Pullstud Wrenches Tooling Cleaners Spindle Cleaners Angle Heads BBT Shank BDV Shank HSK Shank Stop Block Rough Boring Heads BBT Shank BDV Shank HSK Shank 4, 5, 6 times speed increaser. Digital Fine Boring Heads EWE High Spindles Fine Boring Heads EWN/EWB...

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Smart Damper Boring Heads Large Diameter Boring Tools Anti-vibration boring bars. borin SW Smart Damper EWD/EWN Smart Damper BBT Smart Damper Shanks BDV Smart Damper Shanks HSK Smart Damper Shanks Smart Damper Extensions Surface Mill Unique design face mill cutter. Speed Finisher Ultra high feed chamfer mill. Surface Mill Extensive chamfering range. Automated R-chamfering. Multi Insert Type Single Insert Type Bolt Hole Type CKB Type Indexable Inserts CBN/PCD Inserts Boring Cutters High speed cutter for incredibly smooth surface ﬁnish. C-Cutter Mini Speed Finisher FCM and FCR type Super smooth...

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Slot Milling Cutters ■ BF-Cutter ■ Center Boy Edge Detector Tool Offset Sensor Point Master Accu Center Base Master Tool Master Magnetic tool offset sensor. Dyna Contact A ceramic taper gauge for machine taper inspection. 2-axis simultaneous detection leveler. Centering Tool for Lathes

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BIG-PLUS Spindle System BIG-PLUS SPINDLE SYSTEM DUAL CONTACT The BIG-PLUS spindle system exceeds all other interface concepts thanks to simultaneous taper and face contact between machine spindle and tool holder. Furthermore the system offers full interchangeability with existing machines and tool holders. In a first step a taper contact is resulting during entering the tool into the machine spindle. Due to the pull-in force the tool taper expands the spindle in the elastic range. The tool is pulled further into the spindle until the tool flange reaches the surface of the spindle nose. Advantages...

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Minimized deflection for maximum machining, accuracy and superior finish With BIG-PLUS simultaneous contact, machining rigidity is greatly enhanced due to the larger contact diameter of the tool holder flange face. This larger face contact combined with the taper contact works together to resist deflection. With less deflection, greater machining accuracy and superior finish can be achieved. Machine tool: Cutter: Work material: Cutting depth: #40 (horizontal machining center) Face milling 0 125 (6 cutting edges) A2017 Duralumin 2.4 mm Deflection of machine spindle is included. Vertical machine...

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Selected materials and strict control of dimensional accuracy for the optimum quality. Wide range of standard holders to meet all production requirements. Premium material selection Since HSK is a hollow taper shank, the material has a critical role for optimum performance. BIG KAISER uses carefully selected high grade alloy steels. Particularly, BIG KAISER uses die steel materials for HSK 40 and smaller where the cross section of shank taper is very thin. Drive key form HSK shanks according to form A are designed to carry out torque transmission by the round shaped key-way at the end of the...

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MEGA Chucks Series Precision ground and balanced for high speed machining MEGA Chucks are micro mirror ground ﬁnished on all surfaces to assure perfect concentricity for high speed machining. The drive keyway is machined after heat treatment. Notch-free design MEGA NUT prevents vibration and reduces noise Vibration at high speeds is eliminated with the use of notch free designed nuts, which offer superior balance and concentricity. Perfect quality control All tools are marked with serial no. as a proof of a high quality and good traceability. 100% tools are inspected its quality to guarantee...

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High Precision Micro Collet Chucks • max. 50 000 min-1 • Clamping range: 0 0.45 - 8.05 • 0.1 mm increments for higher precision Nut diameter 10, 12, 14 & 18mm, extremely slim design Slim design avoids interference. Ideal for small mold making combining high speed and high precision capability. Three versions are available Straight Type: where access is restricted Taper Type: for increased rigidity Cylindrical Shank Type: for increased versatility High concentricity 100% concentricity inspection. Within 1 pm at nose is guaranteed.

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BIG KAISER Main Catalogue Volume 2

BIG KAISER Main Catalogue Volume 2

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