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TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3

TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3
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TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3

Product catalog summary
Company History
The document outlines the history of SPERONI, focusing on its innovations in tool presetting, measuring, and management solutions. Key milestones include the introduction of the Universal Electronic Tool Presetter and the development of SPERONI's software solutions.
Tool Management
The INTELLIGO software is highlighted for its features in warehouse management, cost management, and tool assembly management, emphasizing efficient organization of tool resources to optimize production processes.
Shrinking & Balancing
The SPERONI PRO SHRINK TUBECHILLER 1100 system is introduced, combining shrink fitting and cooling with pyrometer technology for precise temperature control to prevent tool overheating.
Presetting & Measuring
Various systems for tool presetting and measuring are described, emphasizing precision and repeatability using high-quality components like HEIDENHAIN scales and Sony CCD cameras.
Control Software
SPERONI's control software integrates with hardware solutions to manage tool data and processes, supporting Industry 4.0 standards with features like data exchange and network integration.
Accessories and Maintenance
The document concludes with a section on accessories and maintenance, offering tool adapters and height gauges to support the cooling process and ensure accurate tool length adjustments.
Overview
The document provides detailed specifications and features of various tool presetting and measuring systems, including the MAGIS EZ Shrink and FUTURA lines, highlighting their precision, efficiency, and adaptability for different industrial applications.
Specifications and Features
  • MAGIS EZ Shrink: Combines presetting and shrinking in one device, featuring automatic spindle and X & Z-axis movement for high repeatability and quality.
  • FUTURA Line: Known for precision and modular design, offering advanced tool presetting and measuring capabilities with features like a pneumatically activated spindle disc brake system.
Technical Specifications
  • Power and Pneumatic Requirements: Specific voltage and pneumatic pressure are required, with recommendations for battery backup to ensure uninterrupted performance.
  • Dimensions and Weight: Detailed measurements for each model assist in selecting the appropriate system for specific needs.
Accessories and Options
  • Integral Spindles and Adapters: Various spindle options and adapters enhance functionality and compatibility with different tool holders.
  • Software Options: Control software like EDGE 2.0 and SIMPLE VISION are available, with upgrades to enhance system capabilities.
  • Additional Features: Systems include features like automatic mechanical clamping, tool RFID chips for data management, and integrated cooling systems for shrink-fit operations.
Recommendations
For optimal performance, use industrial power transformers and battery backups. Regular maintenance and calibration are suggested to ensure precision and longevity of the systems.
Clamping System Overview
A pneumatically activated universal retention knob clamping system is described, designed for mechanical clamping of standard size knobs, ensuring high repeatability and accuracy in tool measurement.
High-Precision Universal Vertical Rotating Spindle
The spindle features a hyper static, simultaneous fit clamping system for both standard and special tooling adapters, maintaining accuracy throughout its lifespan.
FUTURA Accessories
  • Quick Change Adapter (Steep Taper): Comes with zeroing/calibration data and adheres to ISO 7388.1 standards.
  • Quick Change Adapter (Polygon): Features automatic clamping via the optional F-20 system for secure measurements.
  • Additional Adapters: Custom adapters available from BIG DAISHOWA.
  • Quick Change Adapter (HSK): Offers unmatched T.I.R. and complies with ISO 12614 standards.
BIG-PLUS Holder
Allows for interchangeability with existing standard machine spindles without requiring new accessories or modifications to tool magazines and ATC devices.
Control Software Overview
Various control software options are outlined, including SIMPLE VISION, ESSENTIA, EDGE, and EDGE PRO, each offering functionalities such as automatic edge detection and tool geometry measurements.
Accessories and Maintenance
  • Adapters: Includes manual and auto clamp adapters for different systems.
  • Cameras: Second CCD cameras available for enhanced tool inspection.
  • Maintenance Tools: Includes spindle cleaners and service options.
Specifications:
The document specifies the maximum space between the optic carrier and the maximum measurable diameter at horizontal and vertical camera positions.
Accessories:
Various accessories are listed with catalog numbers and descriptions, detailing their specific function and compatibility.
Tooling Systems:
Details on tooling systems include catalog numbers, taper types, and sizes for different systems such as HSK, ISO, and polygon tapers.
Maintenance:
Maintenance services include inspection, lubrication, bearing preload optimization, and calibration assurance, emphasizing the importance of SPERONI training and annual maintenance programs.
Training and Support
SPERONI training is offered to enhance user expertise, with controls training available at BIG DAISHOWA. Technical support and annual software maintenance programs are highlighted.
Contact Information
BIG DAISHOWA Inc. is the representative, with contact details provided for further inquiries.
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Catalog excerpts

TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3-1

TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3

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TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3-3

COMPANY HISTORY TOOL MANAGEMENT SHRINKING & BALANCING PRESETTING & MEASURING CONTROL SOFTWARE

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TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3-4

TESTER 4 4-Axis Fully Automatic Inspection Robot CMM I.C.M. Industria Costruzioni Meccaniche Fully Automatic Tool Presetting System Tool Management System Beginning of SPERONI's Software Development Activity Centralized Tool Room TMS Installed at Termoli STP 34 S.I.T. SPERONI Information Technology Vision Based Sensor STP 56 Automotive In-Line Measuring Systems Universal Electronic Tool Presetter with Patented Spindle Tool Room Concept Introduced Tool Management VIR 2nd Generation CMM Self-Adjusting Automatic Mechanical Clamping System

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TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3-5

Our mission is to deliver high-quality, state-of-the-art solutions in tool presetting, measuring and tool management for increasing our customers’ manufacturing productivity. The SPERONI brand provides quality solutions that add value to manufacturing operations for companies all over the world. Modularity The modular design supports multiple configurations, delivering customized solutions using standard products and guaranteeing seamless compatibility with future upgrades. Repeatability The pearlitic cast iron design provides thermal stability, guaranteeing precision and repeatability while...

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TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3-7

TOOL MANAGEMENT INDEX speroni precision by design SPI OVERVIEW SPI SCANNER LIST FUNCTION SPI DIRECT SPI CLIENT SPI LITE TOOL MANAGEMENT

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TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3-8

TOOL MANAGEMENT Tool Management Solution Software The INTELLIGO solution offers various features such as warehouse management, location management, cost management, tool assembly/disassembly management and post-processor management. Additionally, it provides a central database to manage tool assemblies, individual components, tool jobs and kits. This eliminates the need for duplicate data and ensures better organization. TOOL MANAGEMENT Features • Manage your warehouse and streamline manufacturing processes • Optimize tool resources and have the right tool in the right location at the right time...

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TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3-9

TOOL MANAGEMENT PLAN: Plan and organize your PRODUCE: Transfer your tools’ offset workflow to maximize efficiency TOOL MANAGEMENT Manage Your Tools and Optimize Your Production Processes Streamline your process and increase efficiency with these three simple steps: plan, preset and produce. PRESET: Preset your tools and digitalize your data simply, accurately and mistake-free. data to the cnc machine and begin your production Tool Assembly/Disassembly Tool Room Layout Reporting & Business Intelligence Tool Preparation List Purchasing & Warehouse Management Tool Job/Kit Management Tool Management...

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TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3-10

TOOL MANAGEMENT TOOL MANAGEMENT SPI (SIMPLE POST INTERFACE) Transfer Your Tool Offsets Simply, Accurately and Mistake-Free SPI is the simplest and safest way to transfer your tools’ offsets to your CNC machine, as well as to keep your tool data under control. SPERONI SPI is the simplest step toward digitalizing your tool management processes.

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TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3-11

speroni precision by design SPI | SCANNER (SIMPLE POST INTERFACE)The Solution to Keep Your Tool Data Managed and Under ControlFeatures • A single device interfaced with all your • Optional UBI collection / deposit functions numeric controls • Additional functionality when integrated with the intelligo tool management solution TOOL MANAGEMENT Digitalizing Your Production Can Be Easy SPERONI SPI is the cost-effective solution for tool identification and data transmission. You will benefit from correct and complete tool data being transmitted to your machine controllers. SPI Scanner is extremely...

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TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3-12

TOOL MANAGEMENT SPI | SCANNER (SIMPLE POST INTERFACE) TOOL MANAGEMENT List Function All Your Tool Offsets Can Be Loaded With One Simple Scan Measure all the needed tool assemblies with your SPERONI Tool Presetter and print a single QR code. Scan the QR code using your SPI Scanner to load all your tool offset data in the appropriate fields on your numeric control. Efficient and mistake-free. Preset / Measure / Save Generate Offset File SPI Direct Your Tool Data Into the NC without Additional Hardware SPI Client Install This App in Any PC and Transfer Your Tool Data SPI Scannner Loads All Offsets...

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TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3-13

speroni precision by design SPI | LITE (SIMPLE POST INTERFACE) Easy - Accurate - Safe Features • Easy transfer of offset data measured from • Intuitive and easy-to-use graphic interface your to°t presetter to the machine c°ntr°t • Customizable to meet workflow requirements • Configure SPI post formats for any control with ease Transferring Tool Offsets to Your CNC Machine is Simple and Quick Measure your tool assemblies with your SPERONI Tool Presetter, print a label with a QR code and scan it with SPI Lite to enter the correct data in the appropriate field on your numeric control. Eliminates...

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TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3-14

Easily Locate Tools The electronically controlled UBI station gives maximum flexibility to allocate and manage all tool components and tool assemblies. The required INTELLIGO software will allow and manage access to the entire cabinet, individual drawers or drawer compartments for your specific UBI module. TOOL MANAGEMENT • LED lights indicate storage location • Control system for safe withdrawal of any component • Large variety of drawer sizes to fit different components • Direct interface to SPERONI INTELLIGO tool management system • Real-time stock status Large Variety of Customizable Drawer...

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TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3-15

speroni precision by design • Electronic locking drawer system included

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TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 3-16

TOOL MANAGEMENT SI Control & Software for UBI Station • User and password management • Location ID assignment and management • Drawer configuration TOOL MANAGEMENT Integrated Control Integrated enclosure containing a Windows PC-based control with 22" monitor, keyboard and mouse configured with INTELLIGO for UBI module. • Requires at least one SPERONI UBI Hardware Configuration Free-Standing Control Software Module Free-standing Windows PC-based control with 22" monitor, keyboard and mouse configured with INTELLIGO for UBI module for drawers/shelves management. INTELLIGO for UBI software-only...

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