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SPHINX TOOLS

SPHINX TOOLS
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SPHINX TOOLS

Product catalog summary
Overview
Sphinx Tools is a prominent manufacturer of precision cutting tools, recognized for its high-quality products and global reach. The company focuses on customer needs, offering tailored solutions for complex industrial and medical tasks.
Quality Management
Sphinx Tools' quality management system is certified under ISO 9001:2015, EN ISO 13485:2016, and FDA registration. The system ensures consistent quality, clear specifications, and full traceability. Key procedures include Initial Sample Test Report (ISTR), Potential Failure Mode and Effects Analysis (P-FMEA), and customer-specific tests. Medical technology products are cleaned and packaged in a GMP-approved clean room.
Product Specifications
The document outlines specifications for various high-precision cutting tools such as centering drills, pilot drills, micro drills, high-performance drills, twist drills, and reamers, detailing dimensions, materials, and applications.
Coating Recommendations
Tools can be enhanced with coatings like AlTiCrN+S, which can double tool performance and reduce costs by 60%.
Workpiece Materials
Materials are categorized by strength and hardness, including steels, cast irons, aluminum alloys, magnesium alloys, copper alloys, and plastics, with specific tool applications for each.
Drill Selection
Specifications for drill selection based on material and application are provided, including diameter range, cutting length, point angle, and helix angle.
Application Technology
Guidance is provided on optimal tool use for various materials and applications.
Micro Drills Specifications
Micro drills are detailed with dimensions in millimeters and inches, with recommendations for pilot drill use. A catalog provides specifications for various models.
Micro End Mills and Ball Mills
Specifications for micro end mills and ball mills are provided, detailing dimensions, materials, and applications for precision machining in various materials.
Tool Types and Features
Tools are categorized by design and application, including micro end mills, micro ball mills, square end mills, deburring mills, and single tooth mills, each with specific uses and dimensions.
Application Tech
Includes formulas for cutting speed and spindle speed, and tables for cutting speeds and feeds, emphasizing precision in machining processes.
Troubleshooting
Techniques for addressing bore exit issues and tool wear are provided, with recommendations for adjusting feed rates, coolant concentration, and machine setup.
Contact Information
For further assistance, contact BIG DAISHOWA Inc. at their Hoffman Estates location.
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Catalog excerpts

SPHINX TOOLS-1

HIGH PRECISION CUTTING TOOLS VOL. 4

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SPHINX TOOLS-3

PILOT MICRO / MICRO DEEP HOLE HIGH-PERFORMANCE TWIST DRILL REAMER / REAMER ENGRAVING MICRO END MILL MICRO BALL MILL SQUARE END MILL DEBURRING SINGLE TOOTH MILL APPLICATION TECHNOLOGY

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SPHINX TOOLS-4

SPHINX TOOLS The Partner for Maximum Success SPHINX is not just a leading company in the production and sale of precision cutting tools, but also a trusted partner. Our strong international position today is the result of continuous growth, consistent reinvestment in our production plants, and the personal dedication of our employees. We don't just view customer needs as the motivation for all our innovations, we prioritize them. This is why renowned industrial and medical companies rely on our quality and experience. What sets us apart is our ability to provide unique solutions to complex tasks,...

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SPHINX TOOLS-5

Drill Dimensions d1 = Drill Diameter d2 = Shank Diameter l1 = Overall Length l2 = Drill Depth l3 = Body Length High Speed Steel w/ 8% Cobalt Solid Carbide Main Clearance Surface Secondary Clearance Surface Drill Back Drill Back Edge Chisel Edge Point Angle Drill Geometry Drill Depth Main Cutting Edge Flute Length Cutting Corner Shank Length Body Length Overall Length Cutting Face 20º 130º Drill Point Angle Helix Angle Length-to-Dia. Ratio Achievable Hole Tolerance

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SPHINX TOOLS-6

COATING RECOMMENDATION FOR COATING All the non-coated tools can also be offered with coating. Consult BIG DAISHOWA engineering to recommend the optimum coat for your application. ... representing the choice of the coat in relation to your application! ... cost saving as a result of a longer tool-life! Without Coating

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SPHINX TOOLS-7

WORKPIECE MATERIALS SPHIflXoTOOLS Material Grade

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SPHINX TOOLS-8

DRILL SELECTION Drilling and Reaming Article Diameter Range Cutting Length Point Angle Helix Angle

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SPHINX TOOLS-10

DRILL SELECTION Drilling and Reaming Article Diameter Range Cutting Length Point Angle Helix Angle Micro Drill Micro Deep Hole Drill

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SPHINX TOOLS-11

DRILL SELECTION Carbide; TiAlSiN

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SPHINX TOOLS-12

DRILL SELECTION Drilling and Reaming Article Diameter Range Cutting Length Point Angle Helix Angle

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SPHINX TOOLS-14

CENTERING Catalog • AH dimensions are millimeters unless otherwise noted

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SPHINX TOOLS-15

Carbide TiAISiN CENTERING Catalog • AH dimensions are millimeters unless otherwise noted

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SPHINX TOOLS-16

CENTERING DRILLS SPHinXoTOOLSArt. 50809 CENTERING an# Catalog • AH dimensions are millimeters unless otherwise noted

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SPHINX TOOLS-17

CENTERING Catalog • AH dimensions are millimeters unless otherwise noted • TiAlSiN coated equivalent, Art. 50811; see pg. 18

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SPHINX TOOLS-18

• AH dimensions are millimeters unless otherwise noted

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SPHINX TOOLS-19

• AH dimensions are millimeters unless otherwise noted • TiAlSiN coated equivalent, Art. 50813; see pg. 20

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SPHINX TOOLS-20

• AH dimensions are millimeters unless otherwise noted

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SPHINX TOOLS-21

Chamfer Countersink • AH dimensions are millimeters unless otherwise noted • TiAlSiN coated equivalent, Art. 50815; see pg. 22

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SPHINX TOOLS-22

• AH dimensions are millimeters unless otherwise noted

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SPHINX TOOLS-23

SPHIflXoTOOLS Spotting & Chamfering Art. 50818 TJ CENTERING DoubleCountersink Catalog • AH dimensions are millimeters unless otherwise noted

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SPHINX TOOLS-24

PILOT DRILLS Plastic SPHinXoTOOLSArt. 56005 Catalog • AH dimensions are millimeters unless otherwise noted • Packaged in quantities of 10 pieces

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SPHINX TOOLS-26

Through Countersink

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SPHINX TOOLS-27

SPHIflXoTOOLS Catalog • AH dimensions are millimeters unless otherwise noted

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SPHINX TOOLS-28

PILOT DRILLS SPHinXoTOOLSArt. 56033 Cont. Catalog

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SPHINX TOOLS-29

SPHIflXoTOOLS Catalog • AH dimensions are millimeters unless otherwise noted

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SPHINX TOOLS-30

SPHinXoTOOLS Step Art. 56036 AlCrN

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SPHINX TOOLS-31

PILOT DRILLS SPHIflXoTOOLS Catalog PILOT • AH dimensions are millimeters unless otherwise noted

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SPHINX TOOLS-32

SPHinXoTOOLS Drinox (Step) TiSiN • AH dimensions are millimeters unless otherwise noted • Other sizes available upon request

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SPHINX TOOLS-33

SPHIflXoTOOLS Spirec Art. 16004 Through CountersinkHole 130° Catalog • AH dimensions are millimeters unless otherwise noted • Packaged in quantities of 10 pieces

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SPHINX TOOLS-34

SPHinXoTOOLS Spirec-PLus Art. 50695 ThroughHole MICRO / MICRO DEEP HOLEl A ST

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SPHINX TOOLS-35

MICRO DRILLS SPHIflXoTOOLS Catalog MICRO / MICRO DEEP HOLE • AH dimensions are millimeters unless otherwise noted • Packaged in quantities of 10 pieces

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SPHINX TOOLS-36

SPHinXoTOOLS Spirec Art. 50699 Through MICRO / MICRO DEEP HOLEl A

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SPHINX TOOLS-37

SPHIflXoTOOLS Catalog • AH dimensions are millimeters unless otherwise noted • Packaged in quantities of 10 pieces

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SPHINX TOOLS-38

SPHinXoTOOLS Spirec Art. 50699 Cont. MICRO / MICRO DEEP HOLEl A Catalog • AH dimensions are millimeters unless otherwise noted • Packaged in quantities of 10 pieces

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SPHINX TOOLS-40

m njnan MICRO / MICRO DEEP HOLEl A ThroughHole ST Ti Plastic Blind Hole ■ ThHr°luegh MultiComposite Al Cu Brass ST Ti HST A' Cu Brass Plastic Art. 51200

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SPHINX TOOLS-41

• AH dimensions are millimeters unless otherwise noted

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SPHINX TOOLS-42

SPHinXoTOOLS Art. 51200 Cont. Art. 51201 Cont. MICRO / MICRO DEEP HOLEl A

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SPHINX TOOLS-43

MICRO DRILLS MICRO / MICRO DEEP HOLE • AH dimensions are millimeters unless otherwise noted

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SPHINX TOOLS-44

MICRO / MICRO DEEP HOLEl A

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SPHINX TOOLS-45

MICRO DRILLS MICRO / MICRO DEEP HOLE • AH dimensions are millimeters unless otherwise noted

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SPHINX TOOLS-46

SPHinXoTOOLS Art. 51200 Cont. Art. 51201 Cont. MICRO / MICRO DEEP HOLEl A

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SPHINX TOOLS-47

MICRO DRILLS • AH dimensions are millimeters unless otherwise noted

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SPHINX TOOLS-48

MICRO / MICRO DEEP HOLEl A Blind Hole I ThHrouegh

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SPHINX TOOLS-49

MICRO DRILLS MICRO / MICRO DEEP HOLE • AH dimensions are millimeters unless otherwise noted • Pilot drill recommended

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SPHINX TOOLS-50

MICRO DRILLS SPHinXoTOOLSArt. 50621 Cont. Art. 50622 Cont. MICRO / MICRO DEEP HOLEl A Art. 50621

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SPHINX TOOLS-51

MICRO DRILLS MICRO / MICRO DEEP HOLE • AH dimensions are millimeters unless otherwise noted • Pilot drill recommended

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SPHINX TOOLS-52

MICRO DRILLS SPHinXoTOOLSArt. 50621 Cont. Art. 50622 Cont. MICRO / MICRO DEEP HOLEl A Art. 50621

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SPHINX TOOLS-53

MICRO DRILLS MICRO / MICRO DEEP HOLE • AH dimensions are millimeters unless otherwise noted • Pilot drill recommended

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SPHINX TOOLS-54

MICRO DRILLS SPHinXoTOOLSArt. 50621 Cont. Art. 50622 Cont. MICRO / MICRO DEEP HOLEl A Art. 50621

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SPHINX TOOLS-55

MICRO DRILLS MICRO / MICRO DEEP HOLE • AH dimensions are millimeters unless otherwise noted • Pilot drill recommended

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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