BIG KAISER Vol. 6 Total Tooling Solutions Product Guide
36Pages

BIG KAISER PRODUCT GUIDE — TOTAL TOOLING SOLUTIONS VOL. 6

WHO WE ARE BIG KAISER is a different kind of tooling partner. Our mission is to find the best of the best and deliver it to our customers with a personal commitment to helping them install truly efficient solutions. We have exceptionally high standards for the products we represent. The result is an all-star line-up of products that deliver true and measurable performance advantages – products that are engineered to exacting standards and then manufactured with materials and craftsmanship that enable superior performance. As a member of the BIG DAISHOWA Group (Osaka, Japan), BIG KAISER has...

DUAL CONTACT TOOL HOLDERS OVERVIEW SOLID CARBIDE & HSS CUTTING TOOLS TOOL HOLDER ACCESSORIES DUAL CONTACT ROTATING TOOL HOLDERS ZERO- POINT MODULAR WORKHOLDING

HIGH PRECISION MODULAR TOOLING SYSTEM BIG KAISER Modular System Through high precision modular technology, a wide range of selections are available for rough and finish boring — from micro to large diameter. The modular system also includes tooling solutions for O.D. turning, drilling, milling, tapping and grooving. Standard Components for Custom Applications The modular system allows you to assemble standard items to optimize performance for various requirements. Chamfering Tool CK/CKB Connections CK Connection Consists of a cylindrical male pilot and female receptacle. The connection is...

HIGH PRECISION MODULAR TOOLING SYSTEM IG MO Rough Boring Heads Indexable Insert & Spade Drills MW ‘Mini’ Twin Rough Boring Tool Designed with ultimate performance and versatility in mind. Balanced or stepped cutting by simply switching mounting locations of the insert holders which feature varied heights! Adjustable twin cutter boring tool on a ø20mm shank — ideal solution for rough and semi-finish boring of small die cast holes. BLIND HOLE THROUGH HOLE Accessory Insert Holders for Chamfering & Back Boring CHAMFERING BACK BORING This straight flute design guarantees a short distance for...

HIGH PRECISION MODULAR TOOLING SYSTEM Series 112 High Precision Finish Boring Heads 112 boring heads are designed for precision production boring on machining centers, jig mills, boring mills, transfer machines and high speed milling machines. Their fully enclosed, compact and rugged design allows reliable operation, even under extreme cutting conditions. The BIG KAISER 112 heads feature highly accurate and smooth micrometer adjustment precision. Each head is available with either inch graduations (.0002" on diameter) or metric graduations (.005mm on diameter) easily read by large dials....

HIGH PRECISION MODULAR TOOLING SYSTEM Deep Hole Finish Boring Solutions Series 310 High Precision Finish Boring Heads EW x M6 & M10 Threaded Micro Head R Range: ø.590"-.866" & ø15mm-22mm 1 Div=ø.0005" (ø.0001" Vernier) & ø.01mm (ø.002mm Vernier) For use with ø14mm or ø5/8" carbide bar. Hydraulic Chucks CKB1-CKB3 Max Bore Depth: ø13.052" Range: ø.787"-2.362" Largest work range of any system using three insert holders per head. Simply reversing the standard insert holder permits back boring. High speed auto-balance boring head. Bore diameter adjustment simultaneously compensates imbalance...

Series 318 Large Diameter Boring System Turning Adapters CKB ER Collet Adapters En Enable the use of all BIG KAISER p precision boring heads of the corresponding sizes on ER collet c chucks in machining or turning centers. Larger Tapers Extendable Up To ø118"! WTO QuickFlex® Adapter Finishing Range: ø.016"-2.913 (ø4mm-74mm) Roughing Range: ø.630"-2.598 (ø16mm-66mm) Large diameter face grooving up to ø80"! For the WTO quick-change tooling system QuickFlex®. This offers the possibility for precise and fast machining of cross holes. d machin 318 XL Finish Boring Tools Range: ø24.48"-118.15"...

Milling Tools ALSO AVAILABLE IN Chamfering Tools 45° Face Milling C-Cutter 45º CKB2-CKB6 Min Chamfer: ø.197" Max Chamfer: ø3.937" Long parallelogram shaped insert achieves ideal cutting performance. Also available in N/C Lathe type. See Pg. 19 C-Cutter Mini 45º CKB4-CKB7 Range: ø.075"-.787" New Hi-Power Milling Chucks CKB6 & CKB7 Range: ø.750"-1.250" & ø20mm-32mm For drills, reamers, taps and finishing end mills. Incredibly low runout will provide dramatic payback by improving machining capability & reducing production costs. For front chamfering, back chamfering and even light face...

DUAL CONTACT TOOL HOLDERS OVERVIEW BIG Capto Tooling System BIG-PLUS® Tooling System BIG-PLUS® is based on the most current available standards for MAS 403, DIN 69871 and ASME B5.50-1994 (7:24 taper). In this system, the taper and face of a machine spindle and tool holder are simultaneously fit. However, the system is completely interchangeable, meaning conventional spindles and tooling are compatible with BIG-PLUS® spindles and tooling. Polygonal tapered dual contact system (1:20 taper) where the face and taper of a machine spindle and tool holder are in contact. This modular tooling...

TOOL HOLDER ACCESSORIES Reduction Collets The Mega Wrench has a uniquely designed one-way clutch system with a roller bearing and ratchet function that is capable of safely and evenly applying force on the entire nut periphery. All BIG Collets are AA Grade and inspected twice for accuracy New Baby Collet Straight Collet For coolant to cutting tool periphery in Hydraulic & Milling Chucks. For coolant through tools in Hydraulic Chucks. Reduction sleeve for smaller diameter cutters in Milling Chucks. For use with Mega New Baby Chuck, Angle Heads, Hi-Jet Holder & High Spindle. Pull Stud Bolts...

DUAL CONTACT ROTATING TOOL HOLDERS Mega Chuck Series – Best Suited for High Speed Applications ALL MEGA CHUCKS AVAILABLE IN Mega Chucks are a multi-functional high speed holder series designed to optimize high speed and precise cutting with drills and end mills. All components, including body, collet, nut and clamping wrench are specifically designed for balanced high speeds. Mega Micro Chuck Precision Ground and Balanced for High Speed Machining For micro drill & end mill applications. New size added to allow up to ø1" cutting tools! THROUGH TOOLS JET THROUGH MAX COOLANT PRESSURE “Taper...