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BIG KAISER Vol. 1 Tool Presetting & Measuring Systems

BIG KAISER Vol. 1 Tool Presetting & Measuring Systems
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BIG KAISER Vol. 1 Tool Presetting & Measuring Systems

Product catalog summary
Introduction
Tool presetters are crucial for optimizing production by minimizing machine downtime and enhancing tool accuracy and lifespan. They allow for offline adjustments, improving part quality and operator efficiency.
Company Histories
Speroni: Founded in 1963, Speroni specializes in precision tool presetting and measuring systems, focusing on innovation and customer needs.
Innotool: Known for high-quality production and flexible manufacturing in Austria, Innotool excels in developing new products and prototypes.
Presetter Overview
Tool presetters help reduce tool costs, increase spindle uptime, and ensure precise measurements, eliminating the need for test cuts.
Basic and Advanced Presetters
DIASET: Features high precision with a stable measuring column and digital display.
Speroni: Offers modularity and accuracy with components like Heindenhain scales and Sony CCD cameras.
MAGIS and FUTURA: Provide advanced features for enhanced tool management and measurement.
Control Software
Software options like SIMPLE VISION, EDGE 2.0, and EDGE PRO enhance presetter functionality with advanced capabilities.
Accessories
Includes adapters, cameras, monitors, and cleaning tools to enhance presetter functionality and maintenance.
MAGIS Overview
The MAGIS series is noted for its user-friendly interface and ergonomic design, featuring thermal stability and high-precision components.
MAGIS CNC
Offers computer-controlled measuring for enhanced speed and precision with automatic measuring cycles.
FUTURA Overview
The FUTURA line offers advanced precision and repeatability with features like Heidenhain glass scales and customizable operator positions.
FUTURA AutoShrink
Integrates presetting and shrink fit capabilities for a fully automatic tool measurement and shrink fitting solution.
Technical Specifications
Details specifications for various models, including dimensions and power requirements.
Procedures
Outlines mechanical and automatic systems for tool clamping and adapter changes, emphasizing efficiency.
Recommendations
Suggests using specific adapters and control software for optimal performance and accuracy.
EDGE PRO Control Software
Offers comprehensive PC-based control and image processing with features like manual and CNC management, database capabilities, and self-teach programming.
Accessories and Maintenance
Includes adapters, cameras, monitors, and maintenance accessories to ensure optimal system performance.
Specifications and Components
Details specifications for models like RTM0615 and outlines maintenance accessories for precision and longevity.
Service & Preventative Maintenance
Recommends annual maintenance for accuracy and longevity, offering upgrade options for existing presetters.
Company Overview
BIG Kaiser Precision Tooling Inc. provides comprehensive precision tooling solutions, focusing on performance enhancement and cost reduction.
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Catalog excerpts

BIG KAISER Vol. 1 Tool Presetting & Measuring Systems-1

Higher Performance. Guaranteed. TOOL PRESETTING & MEASURING SYSTEMS

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BIG KAISER Vol. 1 Tool Presetting & Measuring Systems-2

MAXIMIZE YOUR PRODUCTION CAPACITY WITH A TOOL PRESETTER Leading manufacturers from all industries are taking advantage of the time saving, accuracy enhancing benets of tool presetters to make their companies more competitive in today’s tight market. Presetters measure the cutting edges of your tools to assure they precisely match job specications and are ready to be used in the machine. Adjustments that could take up to 15 minutes when made on your machine can be made ofine in less than a minute on a presetter, while your machine continues cutting. The result — better parts, longer tool life,...

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BIG KAISER Vol. 1 Tool Presetting & Measuring Systems-4

COMPANY HISTORIES Speroni Ever since the beginning in 1963, Speroni has always applied a “Precision by Design” motto in all it's work; each and every product that leaves the factory incorporates this philosophy. The development of the Speroni product is based on the fact that the systems are means of production and as a result they have to produce tangible economic advantages for their customers. After more than 50 years in the development and manufacturing of tool presetting and measuring systems and of inspection robots (CMMs) for the geometrical measurement of machined parts in a shop oor...

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BIG KAISER Vol. 1 Tool Presetting & Measuring Systems-5

PRESETTER OVERVIEW Why Preset Tools? • Reduce tool cost — increase tool life • More spindle uptime — no more measuring on your machine tool • Precise and repeatable measurements • First part precision — adjust tools to within tolerance and run your part • Eliminate test cuts • Increase operator and overall efciency Which Presetter is Best for You? FUTURA AutoShrink & Specials BASIC DIASET Measuring Range ø6" x 12" Length Measuring Range ø12" x 16" Length Measuring Range ø12" x 20" Length Measuring Range ø12" x 24" Length Measuring Range Greater than ø16" x 24" Length Optical Measurement Capability...

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BIG KAISER Vol. 1 Tool Presetting & Measuring Systems-7

BASIC PRESETTERS Technology Meets Design The DIASET provides a stable measuring column and a solid base made out of mineral cast. These features guarantee high rigidity as well as excellent temperature resistance for high repeatability and accuracy of measurements. High precision scales, solid guideways and a digital display (which includes new standard functions) are making the measuring process easier and offering maximum measuring capabilities at an affordable price. The DIASET is available with either integral ISO50 or ISO40 taper spindles and has reduction adapters available for other common...

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BIG KAISER Vol. 1 Tool Presetting & Measuring Systems-8

WHY DIASET? Innovative Solutions For Optimizing Production High Quality Products at Affordable Prices • Precision scales, solid guides and a digital display — making the measuring process easier • Stable measuring column and a solid base made out of mineral cast • Guaranteed high rigidity as well as excellent temperature resistance for high repeatability and accuracy of measurements • Hardened and precision ground guideways are present on the horizontal (X) and vertical (Z) slides • A single dial indicator for ease of calibration and measurement, with a camera option now available • A large multi-function...

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BIG KAISER Vol. 1 Tool Presetting & Measuring Systems-9

DIASET INDICATOR TYPE 2-Axis Indicator & Display The DIASET’s 2-axis indicator has an ultra-sensitive embedded mechanic carbide touch probe to detect the slightest measuring pressures. A large, digital display unit was designed to support the newest technical requirements of today’s manufacturer’s. The display unit is conveniently located right behind the spindle to keep everything in a clear eld of view. Pneumatic X & Z rapid movement complete with foot pedal control. A variety of adapters available for common shanks. Catalog Number Measurement Method Spindle Size DIASET TS Post Processor (Includes...

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BIG KAISER Vol. 1 Tool Presetting & Measuring Systems-10

DIASET CAMERA TYPE Camera & LCD Touch Screen Option Available • Measures angle, radius, length and diameter geometries with one touch • Save data externally via USB for quick input into your machine control or printing to a label • Storage of up to 99 reference points • Inspect cutting edges for built up edge, ank wear, or fractures using the optional incident light for live picture Pneumatic X & Z rapid movement complete with foot pedal control. A variety of adapters available for common shanks. Optional Dymo label printer. A 5.7" color touch screen. Catalog Number Measurement Method Spindle...

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BIG KAISER Vol. 1 Tool Presetting & Measuring Systems-11

DIASET OPTIONS & ACCESSORIES Workbench Consists of a black steel cabinet with a 30x30 maple top. Comes with a hinged, lockable door that limits theft and access to valuables. The workbench is equipped with a steel shelf that is height adjustable and excellent for the storage of accessories. Catalog Number DIASET Modular Workbench Dust Cover Place this custom vinyl cover over your tool presetter, when it is not in use, to protect your investment from dust particles and other contaminants Catalog Number Dust Cover - DIASET Label Printer For quick and error free output of tool measurements and data...

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BIG KAISER Vol. 1 Tool Presetting & Measuring Systems-14

WHY SPERONI? Precision by Design — The Foundation of All Speroni Tool Presetting & Measuring Systems Modularity: The modular design allows for a variety of congurations — offering customized solutions in standard products, and guaranteeing compatibility with future upgrades Repeatability: The pearlitic cast iron design provides thermal stability — guaranteeing precision and repeatability, and eliminating the need for frequent recalibration Longevity: Over fty years of experience manufacturing future-proof technology through product evolution — so you can be sure your machine will never be obsolete...

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BIG KAISER Vol. 1 Tool Presetting & Measuring Systems-15

Variety: Speroni offers products and solutions in the elds of tool preset, measurement and management, and quality inspection of the manufacturing process All Encompasing: Speroni is not an assembly company, it is directly involved in all phases, so choosing Speroni means no proprietary companies, which allows you to go straight to the source for future service Prestigious Customers: Speroni customers speak for the products — and whether in aerospace, automotive, energy, medical, agriculture, etc., the Speroni name can be found world-wide

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.