- Catalogs
- BIG KAISER Precision Tooling Inc.
- BIG KAISER Fall 2016 Supplemental
BIG KAISER Fall 2016 Supplemental
BIG KAISER Fall 2016 Supplemental
BIG KAISER guarantees enhanced performance in high-accuracy and high-efficiency environments, offering a return policy if expectations are not met. Their focus on specialized products ensures high standards and expertise.
This section highlights the MEGA New Baby Chuck's high precision and efficiency, featuring a clamping range of ø.610"-1.000" and a runout accuracy of less than .00004". It is designed for drills, reamers, and finishing end mills, with a unique Mega Wrench for easy clamping.
The MEGA ER Grip offers a clamping range of ø.075"-.787" and is noted for its high precision and stability, improving machining capability and cost reduction. It focuses on rigidity, runout accuracy, and clamping force, supporting both "Through Tools" and "Jet Through" coolant methods.
This section introduces the Hydraulic Chuck, emphasizing its super slim design and compatibility with various spindle systems, including options for Jet Coolant systems and cylindrical shank configurations.
The Hi-Power Milling Chuck is designed for high rigidity and performance, suitable for various spindle systems and offering metric options.
This holder is designed for high rigidity and precision, compatible with BIG-PLUS® systems.
The Angle Head section discusses the integration of through-spindle coolant systems for enhanced performance.
The Smart Damper is available for boring, turning, and milling applications, reducing vibration and improving finish quality.
This app provides an overview of boring tools, enhancing user experience and tool management.
The adapter offers compatibility with various collet sizes, ensuring precision and flexibility.
Includes devices like Dyna Line and Base Master Red, providing accurate measurement solutions for tooling applications.
These tools are designed for precision machining with various shank sizes and coatings available.
UNILOCK systems offer versatile clamping solutions for automation and 5-axis machining.
The document provides detailed specifications and instructions for various tool holder systems, focusing on the Mega Perfect Grip and Hydraulic Chuck systems. These systems are designed to enhance precision, clamping force, and security during machining processes.
- Features a unique lock mechanism using a Key Grip to prevent tool slip and pullout under any torque load.
- Compatible with straight shank cutters with a Weldon flat, allowing for high accuracy and clamping force.
- Includes a non-pullout and non-slip mechanism, ensuring secure clamping and rigidity.
- Provides channels for high volume coolant to aid in heat dissipation and chip removal.
- Designed for high precision machining with a clamping range of ø.125"-1.250" (ø3mm-32mm).
- Features easy clamping with one wrench and is pre-balanced for high-speed machining.
- Offers high runout accuracy and integral sleeve construction for improved rigidity and maintenance-free operation.
- Available in various designs, including super slim types for micro machining and jet coolant systems for enhanced cooling efficiency.
- Use only cutting tools with a shank tolerance of h6.
- Roughing end mills are not recommended for use with Hydraulic Chucks.
- Ensure the cutting tool is inserted beyond the minimum clamping length before tightening.
- Replace worn or damaged Key Grips immediately for safe operation.
- Catalog numbers and dimensions for various tool holder systems are provided for reference.
- For complete tool holder systems, refer to the BIG Daishowa High Precision Tool Holder Systems catalog.
The New Hi-Power Milling Chuck is designed to provide rigidity while maintaining the ability to collapse for sufficient grip. It features combined holes and slits at regular intervals to meet these requirements. The chuck ensures precise concentricity through its integral design and mechanical compression clamping system, achieving a runout accuracy of .0004" T.I.R. at 4xD.
The chuck is available in various models, including BBT30, BBT40, BBT50, HSK-A63, and ST32, with a clamping range of ø12mm. Each model has specific dimensions and weights, and a wrench must be ordered separately. The catalog provides detailed specifications for each model, including diameter, length, and clamping length.
BIG KAISER offers tool holders compatible with the ASME B5.50-2009 standard, which improves radial rigidity for higher performance milling applications. Users should consult their machine tool manual to ensure compatibility with the new standard.
The Angle Head allows for combining vertical, horizontal, and angular operations on one machine, reducing setup time and improving accuracy. It features a compact and rigid design with minimized overhang for added strength and reduced interference with automatic tool changers.
The Smart Damper system integrates a dynamic damping system to eliminate vibration during deep-hole boring, resulting in better surface finishes and higher metal removal rates. It is available in various configurations and is designed to supply coolant through the body.
This system allows for unprecedented machining depths without chatter, featuring a strengthened dynamic damper. It is designed for machining diameters of ø1.58 or more with a protrusion of L/D ø7xd.
The document provides detailed technical specifications and descriptions of various machining tools and systems, focusing on the Smart Damper Milling system, BIG KAISER Boring Tool App, CKB ER Collet Adapter, WTO QuickFlex Adapter, MW Boring Head, C-Cutter & C-Cutter Mini, R-Cutter, and Dyna Line measuring equipment.
This section describes an integrated damping system designed to eliminate vibration during extended reach face milling, enhancing productivity and surface finish quality. The system allows for deeper cuts and includes specifications for tool holders and cutting conditions.
The app enhances user interaction with boring tools by providing optimal cutting parameters and operating manual information. Features include a cutting data calculator, tool adjustment calculator, and quick access to manuals.
These adapters allow the use of BIG KAISER precision boring heads on ER collet chucks, facilitating long tool combinations. They are compatible with modular extensions and available in ER25 and ER32 sizes.
This adapter system allows for precise and fast machining of cross holes on turning machines. It supports a range of boring diameters and includes features for quick-change tooling systems.
Designed for small diameter rough boring, this tool features strong clamping and adjustable diameter settings. It is optimized for balanced cutting and includes specific cutting conditions for various materials.
These tools reduce the number of tool holders and machining time by offering a wide chamfering range. They allow for angle adjustments from 5º to 85º using a hex key.
The R-Cutter is an ultra-high feed radius chamfer mill that supports front and back chamfering. It features a unique insert geometry to reduce cutting resistance and minimize burrs.
This non-contact tool measuring equipment uses a CMOS linear image sensor to measure tool diameter and runout accuracy at high rotation speeds. It is portable and can measure tools with both even and odd numbers of teeth.
- ESM 138 Turbo: Improved chuck with air-assisted clamping turbo function and enhanced retention force. Optional timing notch available.
- ERGO 138: Space-saving chuck with a height of 28mm, offering an 11mm reduction compared to the ESM 138 model.
- ESM 180/150: Designed for heavy part workholding with high retention forces, suitable for industries like Energy, Aerospace, Agriculture, and Construction.
- AFM 146: Suitable for multi-axis machine tables, offering low stack height and direct mounting capabilities.
- ESA 120/70: Automation chuck with monitoring capabilities, economical for automatic pallet loading.
- Univice Synchro: Self-centering vise for 5-axis use, made of ductile iron with reversible jaws.
- 5-Axis Solutions: Includes extensions, reductions, double bases, and table adapters for enhanced flexibility and accessibility.
- Uniflex System: Comprises a clamping ball and collar for adjustable and angled clamping, compatible with all Unilock chucks and 5-Axis components.
Catalog excerpts
OUR GUARANTEE Test us against any competitor. We will improve the performance of even your most demanding applications, or we’ll take back our products at no charge. We specialize in supporting high-accuracy and high-efficiency environments. We don’t offer products to serve the whole market. This focus allows us to maintain a high level of expertise and exceptionally high standards for the products we represent. The result is a line-up of superior products backed by a support team that knows how to get the most out of them. BIG KAISER delivers the most accurate and efficient tooling solutions....
Open the catalog to page 2
MEGA NEW BABY CHUCK 25N BIG KAISER BORING TOOL APP MEASURING DEVICES ANGLE HEAD
Open the catalog to page 3
MEGA NEW BABY CHUCK OVERVIEW MEGA NEW BABY CHUCK® CLAMPING RANGE: ø.010"-1.000" (ø.5-25.4mm) High speed design, now offered in seven different collet series sizes. Utilizes ultra precision New Baby Collets which guarantee a runout at the collet nose of less than .00004". DUAL CONTACT SPINDLE SYSTEM Maximum Performance! Tool Extension Less Rigid Tool Extension Less Rigid Wide Range Available as Standard IDEAL CONDITION! High Precision Collet, Close to Submicron New Baby Collet HIGH PRECISION The NBC collet is 100% inspected twice to guarantee accuracy. Material, production, heat treatment... everything...
Open the catalog to page 4
MEGA NEW BABY CHUCK 25N BCV40/50 & BBT30/40/50 CLAMPING RANGE: ø.610"-1.000" For Drills, Reamers & Finishing End Mills The Mega New Baby Chuck, with over 20 years of history, is now available up to ø1" clamping with .00004" runout accuracy! L1 Catalog Number Adjusting Screw (Optional) NBA25B Catalog Number • Mega New Baby Nut is included • Collet and wrench must be ordered separately • Weight does not include collet • “H” indicates the adjustment length with an adjusting screw • The “Max” allowable spindle speed listed in the table is directly influenced by the rigidity of the machine and balance...
Open the catalog to page 5
MEGA NEW BABY CHUCK 25N HSK-A50/63/100 & COLLETS CLAMPING RANGE: ø.610"-1.000" (ø15.5-25.4mm) For Drills, Reamers & Finishing End Mills THROUGH Coolant Pipe (Optional) • Mega New Baby Nut is included • Collet, wrench and coolant pipe must be ordered separately • Weight does not include collet • “H” indicates the adjustment length with an adjusting screw • The “Max” allowable spindle speed listed in the table is directly influenced by the rigidity of the machine and balance of the cutting tool, therefore, the “Max” allowable speed may not always be achievable • For entire Tool Holder Systems,...
Open the catalog to page 6
MEGA ER GRIP OVERVIEW CLAMPING RANGE: ø.075"-.787" (ø1.9mm-20mm) High precision collet, nut and body that outperforms standard ER systems. Reliable and stable runout accuracy will also tremendously contribute to improving machining capability and cost reduction. DUAL CONTACT SPINDLE SYSTEM ER Collet with the Best Runout Accuracy in the World Measurement standards in accordance with DIN 6499 and ISO 15488 DIN/ISO Clamping Range By increasing the contact length of the internal taper of chuck bodies, the undesired overhang of the collet is reduced. This modification of the standard improves 3 of...
Open the catalog to page 7
MEGA ER GRIP BIG-PLUS® BBT30/40 CLAMPING RANGE: ø.075"-.787" For Drills, Reamers, Taps & Finishing End Mills THROUGH H Adjusting Screw (Optional) Catalog Number
Open the catalog to page 8
MEGA ER GRIP BIG-PLUS® BBT50 Catalog Number *Nut, adjusting screw, balance screws, collet and wrench are not included • “H” indicates the adjustment length with an adjusting screw • Adjusting screws cannot be used with models marked • Mega ER Grip is not able to use DIN6499 Form-A collets and ESX collets • Weight does not include collet • For entire Tool Holder Systems, please see catalog — BIG Daishowa High Precision Tool Holder Systems Vol. 1 High Concentricity Capable of sealing high pressure coolant up to 7Mpa. For applications with coolant supplied through the tools. Mega Wrench is used...
Open the catalog to page 9
MEGA PERFECT GRIP OVERVIEW MEGA PERFECT GRIP Features 100% Security Against End Mill Slip or Pullout Under Any Torque Load! • A unique lock mechanism using a Key Grip prevents the slip and pullout of the tool during heavy cutting. • By simply using straight shank cutters with a Weldon flat, no special cutter is required. If your cutter doesn’t have a flat, adding your own flat according to the general Weldon standard allows its use in the Mega Perfect Grip. DUAL CONTACT SPINDLE SYSTEM Simple, Easy Handling with Secure Clamping 1. Place the exclusive Key Grip into the Weldon flat of the end mill...
Open the catalog to page 10
MEGA PERFECT GRIP BIG-PLUS® BCV50 & HSK-A100/125 H Catalog Number • 1 Key Grip and 1 Spring are included with each holder • Mega Wrench must be ordered separately • For entire Tool Holder Systems, please see catalog — BIG Daishowa High Precision Tool Holder Systems Vol. 1 Always replace worn or damaged Key Grips immediately for safe operation Catalog Number • 1 Key Grip and 1 Spring are included with each holder • Mega Wrench must be ordered separately • For entire Tool Holder Systems, please see catalog — BIG Daishowa High Precision Tool Holder Systems Vol. 1 CAUTION ! Always replace worn or...
Open the catalog to page 11
HYDRAULIC CHUCK OVERVIEW HYDRAULIC CHUCK CLAMPING RANGE: ø.125"-1.250" (ø3mm-32mm) For high precision machining. Ideal tool holders for machining processes that require high accuracy such as drills, reamers, ball mills, end mills, diamond reamers and grinding tools. DUAL CONTACT SPINDLE SYSTEM A Wide Variety of Clamping Diameters and Projections Easy Clamping with 1 Wrench The cutting tool can be clamped or unclamped easily and securely with just 1 wrench. Allowable Shank Tolerance of Cutting Tools (h6) REFERENCE INFORMATION “h6” INCH SERIES Cutting Tool Shank ø REFERENCE INFORMATION “h6” METRIC...
Open the catalog to page 12All BIG KAISER Precision Tooling Inc. catalogs and technical brochures
MEASURING INSTRUMENTS8 Pages
PRESETTER SPRODUCE PROFIT4 Pages
CUTTING DATA TABLES144 Pages
MODULAR WORKHOLDING SYSTEM VOL. 3112 Pages
BIG KAISER Drill Tapper4 Pages
- Milling tool
- Solid milling cutter
- Drilling tool
- Steel milling cutter
- Milling tool with replaceable insert
- Solid drill bit
- Metal milling cutter
- Clamping milling cutter
- Milling cutter with cylindrical shank
- Face milling cutter
- Cast iron milling cutter
- Shell-end milling cutter
- Indexable insert milling cutter
- Multi-purpose drilling tool
- Ball nose milling cutter
- Cutting milling cutter
- Shoulder milling cutter