HIGH PERFORMANCE INDEXABLE CUTTING TOOL SYSTEMS Higher Performance. Guaranteed.

FIRST RATE TECHNOLOGY SUPERIOR CUTTING PERFORMANCE

FULLCUT MILL Sharp Cutting Edge by Both High Radial and Axial Rake Angles Positive high rake cutting edge for both radial and axial directions achieves smooth and quiet rake angle Positive Rake Angle Offers High Toughness Strong cutting edge reduces edge chipping. Other Manufacturers Secure clamping by high tensile steel "Alpha Screw" eccentric relief

Indexable Insert End Mill with Both Excellent Sharpness and Toughness, Achieving the Performance of Solid End Mills An integral design with both taper and flange contact with the machine spindle provides higher precision and rigidity, thus achieving cutting conditions otherwise only available on larger machines. Higher Rigidity Brought by an Integral Body & Dual Contact Design Amazing Cutting Performance Even on a #40 Taper Machine Below is a comparison of axial DOC between an integral type with dual contact and a straight shank type in a milling chuck. Fullcut Mill achieves 3.5 times higher...

FULLCUT MILL TYPE FCR OVERVIEW Ramping & Helical Milling Cutter Shoulder Milling Helical Milling Ramping Plunge Milling Unique Inserts Designed for Ramping Make Multi-Functional Cutting Possible A Variety of Interfaces Including Dual Contact Integral Models R SPINDLE SYSTEM DUAL BIG-PLUS® BCV & BBT 6 PAT. CONTACT HSK Straight Shank

FULLCUT MILL TYPE FCR ( APPLICATION EXAMPLES , Application Examples All of the following application examples are achieved with dry cutting. Bore 01.500 with helical milling In 1050 carbon steel, very smooth cutting with a feed rate of 43 IPM and excellent squareness is achieved. Honeycombed pocket with ramping Low rigidity workpiece, .12 thickness clamped by a vise. Feed rate of 169 IPM on both sides of the workpiece is achieved. Helical milling Stable helical milling, .157 axial DOC on less rigid workpiece. Compared to another manufacturer Insert life Example uses BBT50-BBT40 adapter. An improved...

FULLCUT MILL TYPE FCR BIG-PLUS® BCV40, 50 TAPER ADAPTER & PLUG SCREWS Flange through coolant Inch Style (ASME B5.50-1994 & DIN 69871 A/B) S8S Coolant bores in accordance DUAL CONTACT 1 ap = length of effective cutting edge 1 Inserts must be ordered separately (10/pkg) 1 BIG-PLUS® tools can be used in machining centers with conventional spindles 8 Bores on Form B are sealed with set screws on delivery Plug Screws for Flange Through Coolant Plug Screw A (option) prevents coolant leakage through retention knobs Bores on Form B are sealed with Plug Screw B Remove 2 pes. Plug Screw B from end face...

FULLCUT MILL TYPE FCR NDLE SYSTEM DUAL CONTACT • ap = length of effective cutting edge • Inserts must be ordered separately (10/pkg) • BIG-PLUS® tools can be used in machining centers with conventional spindles Long Nose Type Metric Style (MAS 403) DUAL CONTACT • ap = length of effective cutting edge • Inserts must be ordered separately (10/pkg) • BIG-PLUS® tools can be used in machining centers with conventional spindles

FULLCUT MILL TYPE FCR Coolant Pipe (Optional) • ap = length of effective cutting edge • Inserts must be ordered separately (10/pkg) • Coolant Pipe must be ordered separately Long Nose Type Metric Style (ISO 12164 & DIN 69893-1) • ap = length of effective cutting edge • Inserts must be ordered separately (10/pkg) • Coolant Pipe must be ordered separately Coolant Pipe Mono Block Type / For machines capable of supplying coolant through the spindle, the Coolant Pipe should be fitted to all HSK holders to protect against accidental selection of coolant.

FULLCUT MILL TYPE FCR STRAIGHT SHANK Inch Style • ap = length of effective cutting edge • Inserts must be ordered separately (10/pkg) Oversize Type Cutter diameter is 01mm larger than the shank diameter to avoid any interference with the workpiece. Metric Style • ap = length of effective cutting edge • Inserts must be ordered separately (10/pkg)

Model Description Indexable Inserts Nose Radius Effective Cutting Length (ap) Marking Description Insert Size Insert Size Inserts are available in packages of 10 pes. Please clarify the insert model and grade when ordering (ex: BRG160808ACZ350S) • Fullcut Mill uses a different insert for each cutter diameter and if an incorrect insert is used, a problem will result • There is no compatibility with those of Type FCM Insert Classifications Spare Parts HOW. It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained.

FULLCUT MILL TYPE FCR ( CUTTING DATA Helical Interpolation Plunge Milling • The table is just a reference to determine cutting conditions and it should be adjusted according to . the condition of a machine tool or workpiece !fl0N. • When a long projection length model is used, it is necessary to lower the feed rate • Since chips may scatter, utilize safety enclosures • Do not use oil-based cutting fluid, or a fire may take place

FULLCUT MILL TYPE FCM OVERVIEW Square Shoulder & Slot Milling Cutter Shoulder Milling The Indexable End Mill that Combines Sharpness and Rigidity and Has No Match A Variety of Interfaces Including Dual Contact Integral Models R SPINDLE SYSTEM DUAL PAT. CONTACT BIG-PLUS® BCV & BBT HSK BIG Coromant Capto Straight Shank ng tti Cu (ft) The Tough Cutting Edge of Fullcut Mill is Proven 1.97 4 1.6 3.28 8 3.2 .98 .65 .98 0 Unstable insert life 4.9 Insufficient edge strength 1.31 4.92 No edge chipping 4.66 4.92 No edge chipping 2 An evaluation of the cutting length/life as measured when machining the...

FULLCUT MILL TYPE FCM ( APPLICATION EXAMPLES , Application Examples All of the following application examples are achieved with dry cutting. Slot milling Only the Fullcut Mill was capable of achieving this data on a Face milling With a feed of .006 IPT, surface roughness was .00009 Ra Achieved high efficiency and stable milling at a feed of 45 IPM.