Accessories Vol. 2 Performance Enhancing Solutions
24Pages

Higher Performance. Guaranteed. PERFORMANCE ENHANCING

ACCESSORIZE TO MAXIMIZE PERFORMANCE & EFFICIENCY When purchasing new equipment, it is typical to spend a great deal of time researching which machine offers the specications and features to meet your needs. But once you’ve purchased a machine and installation is complete, what should you be doing to maximize its performance? BIG Kaiser Precision Tooling offers a unique lineup of economical accessories designed to optimize your productivity and help you operate at peak efciency. From dial indicator stands for fast, exible measurement and inspection, to compact sensors for touching off tools...

TECHNICAL DESCRIPTION KA/KAB CONNECTION TOOL ASSEMBLY DEVICES TOOLING CLEANERS SPINDLE CLEANERS MEASURING DEVICES IN-PROCESS MACHINE DEVICES

TOOL ASSEMBLY DEVICES Tool Pro The Tool Pro is a unique tool holding device for the assembly and disassembly of tapered V-ange tooling and modular tooling systems. Depressing the large gold button permits the adapter to rotate 360° and lock in 45° increments, allowing convenient access for all operations in one setup. Tightening torque for tool clamping can be applied in a downward motion, rather than horizontally, allowing the Tool Pro to be installed on tool carts. Tools are simply lowered into the tool pot and automatically clamped into place with a spring loaded pin that locates...

TECHNICAL DESCRIPTION KA/KAB CONNECTION TOOL ASSEMBLY DEVICES Kombi Grip Innovative two way clutch and needle roller clamping system assures secure clamping at the tool ange periphery. Safe design eliminates any possibility of damage to the shank taper during the tightening process. øC • Mounting bolts (4 pcs.) must be ordered separately Adapter Lock Screw Tooling Mate Replaceable Adapter Kombi Grip must be securely xed to a bench with 4 mounting bolts. øD Made of Special Resin Material Adapter Model Adapter Lock Screw W P • 1 adapter is included • Adapters can be ordered individually •...

TOOL ASSEMBLY DEVICES ST Lock Ideal xture for the setup of cylindrical shank tool holders. Clamps ø20, 25 & 32mm shanks by replacing the sleeve. • 1 pc. each of ø20, 25 & 32mm sleeves are included • Mounting bolts (4 pcs.) must be ordered separately ST Lock must be securely xed to a bench with 4 mounting bolts. Collet Ejector Collet Ejector can easily and quickly insert/remove small sizes of New Baby Collets from Mega Nuts & New Baby Nuts. New Baby Collet Catalog Number How to Remove a Collet 1. Tilt the Collet Ejector as shown in the picture to remove the collet from the nut. 2. Depress...

TECHNICAL DESCRIPTION KA/KAB CONNECTION TOOLING CLEANERS Taper Cleaner Maintain the accuracy of high precision collet chucks by cleaning the internal collet taper. Mega Micro Chucks Catalog Number Chuck Body Mega New Baby & New Baby Chucks Catalog Number Chuck Body Chuck Body Catalog Number ER Collet Chucks Catalog Number Chuck Body Catalog Number Tooling Cleaner For the cleaning of both mating surfaces of BIG-PLUS® tool holders, which require absolute cleanliness for optimum performance. Oil and particles on both the taper and ange of 7/24 taper shanks are easily removed. Cleaning Strip...

TOOLING CLEANERS TK Cleaner It is very difcult to remove oil and chips stuck to clamping bores, even with a wiping cloth or air spray. TK Cleaner perfectly cleans the clamping bore of a tool holder in a very simple manner to maintain the high performance of tool holders. Perfect for hydraulic chucks, milling chucks and shrink t holders. Slide the upper section forward to reduce diameter and insert in the clamping bore. Exclusive Synthetic Leather Strips Catalog Number Spring action draws back the sliding section when released so the cleaning strips contact the bore surface. Rotate and...

TECHNICAL DESCRIPTION KA/KAB CONNECTION SPINDLE CLEANERS Spindle Cleaners The unbeatable tool to ensure absolute cleanliness of tapered spindles, which maintains the precision and prolongs the life of your expensive machine tools, cutting tools and tool holders. • Robust construction with high oil and grease resistance • Plastic injection molded core with uted locations for cleaning strips ensures accurate sizing and cleaning efciency • Cleaning strips will maintain adhesion to the taper core due to inset location even under scrubbing action • Cleaning strips positioned at well spaced...

MEASURING DEVICES Base Master Series Precision touch sensor to dene work offsets and tool lengths. • LED lamp illuminates at exactly 2" from the reference surface • Repeatability of ±.00004" • Safety over-travel of sensor plate prevents damage to tooling • Magnetic base mounts vertically, horizontally, or at any angle • Battery life of 10 hours (continuous use) øD Sensor Plate Base Master For cutting tools, workpieces and machine tools using conductive materials. Height Accuracy Measurable Pressure Min. Measurable Tool Diameter Sensor Plate Diameter øD Sensor Plate Material • BM-2 will not...

TECHNICAL DESCRIPTION KA/KAB CONNECTION MEASURING DEVICES Base Master Micro Light pressure activation for small tools. Suitable for all materials, including non-conductive cutting tools, workpieces and machine tools. Preset ø.002" tools for considerable reduction of set-up time. Height Accuracy Catalog Number Measurable Pressure Min. Measurable Tool Diameter Sensor Plate Material Sensor Plate Diameter øD • For cutting tools under ø.039", feed slowly and touch the sensor plate carefully • 50mm metric units available upon request Base Master Mini World's smallest body diameter (ø20mm). Best...

MEASURING DEVICES Point Master Series Precision 3-D touch sensor to quickly nd edges and measurement locations. • Repeatability of ±.00008" with safety over-travel • Replaceable stylus for different applications (M3 thread) • LED lamp illuminates when the stylus touches the workpiece • For use with conductive cutting tools, workpieces and machine tools Cylindrical Shank Taper Catalog Number • Above table indicates the specications when using standard stylus Fig. 1 Measurement Depth Additional Stylus Catalog Number Stainless Steel — Hole Locations Workpiece Offsets Bore Diameters Boss...