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Accessories Vol. 2 Performance Enhancing Solutions

Accessories Vol. 2 Performance Enhancing Solutions
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Accessories Vol. 2 Performance Enhancing Solutions

Product catalog summary
Overview: This document serves as a guide to enhancing machinery performance and efficiency using accessories from BIG Kaiser Precision Tooling. It covers tool assembly devices, tooling cleaners, spindle cleaners, and measuring devices.
Tool Assembly Devices: The document describes devices like the Tool Pro, Kombi Grip, and Tooling Mate, which aid in the assembly and disassembly of tooling systems. These devices offer features such as 360° rotation and secure clamping to improve ergonomic handling and minimize tool damage.
Tooling Cleaners: It details cleaners like Taper Cleaners and HSK External Taper Cleaners, crucial for maintaining tool holder precision by removing oil and particles. The TK Cleaner and Wiper Cleaner are noted for their effectiveness in cleaning clamping and cylindrical bores.
Spindle Cleaners: Spindle cleaners for various taper types, including ISO, Morse, HSK, and Polygon, are discussed. These ensure tapered spindles remain clean, which is vital for machine precision and tool longevity.
Measuring Devices: The Base Master series, including the Base Master Gold and Micro, are precision touch sensors for defining work offsets and tool lengths. They are suitable for all materials and feature LED indicators and magnetic bases for versatile mounting.
Key Specifications: Detailed specifications for each device, such as catalog numbers, dimensions, and material types, are provided to help users select the right accessory for their needs.
Recommendations: To optimize machine performance, it is advised to use the appropriate accessories for setup, cleaning, and measurement. Regular maintenance with these tools can significantly boost productivity and efficiency.
Specifications and Procedures:
  • Start rotational speed at 2,000 RPM (max) to prevent blade failure from excessive centrifugal force.
  • Maintain a 4"-6" distance from the workpiece for optimal performance.
  • Ensure clearance dimensions with Clean-Tec fans to avoid collisions during cycle starts and stops.
Clean-Tec Chip & Coolant Fan:
  • Designed for fast, safe, automatic in-process cleaning without production halts.
  • Deploys blades for high-volume air cleaning, reducing the need for conventional air hose blasts.
  • Benefits include a quieter workplace, reduced spindle downtime, and savings on compressed air.
  • Features a coolant-through shank for rinsing capability, requiring a coolant-through spindle.
T-Slot Clean:
  • Enhances work safety and efficiency by quickly removing chips from machine tables.
  • Available in three sizes to fit various machine table widths.
  • Includes a removal pin for easy removal and cost-saving sets with 10 standard sets.
Product Offerings:
  • BIG Kaiser Precision Tooling Inc. offers products like boring tools, tool holders, cutting tools, and more.
  • Focus on tightening tolerances, reducing setup and cycle times, increasing tool life, and enhancing performance.
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Catalog excerpts

Accessories Vol. 2 Performance Enhancing Solutions-1

Higher Performance. Guaranteed. PERFORMANCE ENHANCING

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Accessories Vol. 2 Performance Enhancing Solutions-2

ACCESSORIZE TO MAXIMIZE PERFORMANCE & EFFICIENCY When purchasing new equipment, it is typical to spend a great deal of time researching which machine offers the specications and features to meet your needs. But once you’ve purchased a machine and installation is complete, what should you be doing to maximize its performance? BIG Kaiser Precision Tooling offers a unique lineup of economical accessories designed to optimize your productivity and help you operate at peak efciency. From dial indicator stands for fast, exible measurement and inspection, to compact sensors for touching off tools —...

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Accessories Vol. 2 Performance Enhancing Solutions-3

TECHNICAL DESCRIPTION KA/KAB CONNECTION TOOL ASSEMBLY DEVICES TOOLING CLEANERS SPINDLE CLEANERS MEASURING DEVICES IN-PROCESS MACHINE DEVICES

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Accessories Vol. 2 Performance Enhancing Solutions-4

TOOL ASSEMBLY DEVICES Tool Pro The Tool Pro is a unique tool holding device for the assembly and disassembly of tapered V-ange tooling and modular tooling systems. Depressing the large gold button permits the adapter to rotate 360° and lock in 45° increments, allowing convenient access for all operations in one setup. Tightening torque for tool clamping can be applied in a downward motion, rather than horizontally, allowing the Tool Pro to be installed on tool carts. Tools are simply lowered into the tool pot and automatically clamped into place with a spring loaded pin that locates precisely...

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Accessories Vol. 2 Performance Enhancing Solutions-5

TECHNICAL DESCRIPTION KA/KAB CONNECTION TOOL ASSEMBLY DEVICES Kombi Grip Innovative two way clutch and needle roller clamping system assures secure clamping at the tool ange periphery. Safe design eliminates any possibility of damage to the shank taper during the tightening process. øC • Mounting bolts (4 pcs.) must be ordered separately Adapter Lock Screw Tooling Mate Replaceable Adapter Kombi Grip must be securely xed to a bench with 4 mounting bolts. øD Made of Special Resin Material Adapter Model Adapter Lock Screw W P • 1 adapter is included • Adapters can be ordered individually • Adapter...

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Accessories Vol. 2 Performance Enhancing Solutions-6

TOOL ASSEMBLY DEVICES ST Lock Ideal xture for the setup of cylindrical shank tool holders. Clamps ø20, 25 & 32mm shanks by replacing the sleeve. • 1 pc. each of ø20, 25 & 32mm sleeves are included • Mounting bolts (4 pcs.) must be ordered separately ST Lock must be securely xed to a bench with 4 mounting bolts. Collet Ejector Collet Ejector can easily and quickly insert/remove small sizes of New Baby Collets from Mega Nuts & New Baby Nuts. New Baby Collet Catalog Number How to Remove a Collet 1. Tilt the Collet Ejector as shown in the picture to remove the collet from the nut. 2. Depress the...

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Accessories Vol. 2 Performance Enhancing Solutions-7

TECHNICAL DESCRIPTION KA/KAB CONNECTION TOOLING CLEANERS Taper Cleaner Maintain the accuracy of high precision collet chucks by cleaning the internal collet taper. Mega Micro Chucks Catalog Number Chuck Body Mega New Baby & New Baby Chucks Catalog Number Chuck Body Chuck Body Catalog Number ER Collet Chucks Catalog Number Chuck Body Catalog Number Tooling Cleaner For the cleaning of both mating surfaces of BIG-PLUS® tool holders, which require absolute cleanliness for optimum performance. Oil and particles on both the taper and ange of 7/24 taper shanks are easily removed. Cleaning Strip for...

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Accessories Vol. 2 Performance Enhancing Solutions-8

TOOLING CLEANERS TK Cleaner It is very difcult to remove oil and chips stuck to clamping bores, even with a wiping cloth or air spray. TK Cleaner perfectly cleans the clamping bore of a tool holder in a very simple manner to maintain the high performance of tool holders. Perfect for hydraulic chucks, milling chucks and shrink t holders. Slide the upper section forward to reduce diameter and insert in the clamping bore. Exclusive Synthetic Leather Strips Catalog Number Spring action draws back the sliding section when released so the cleaning strips contact the bore surface. Rotate and remove...

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Accessories Vol. 2 Performance Enhancing Solutions-9

TECHNICAL DESCRIPTION KA/KAB CONNECTION SPINDLE CLEANERS Spindle Cleaners The unbeatable tool to ensure absolute cleanliness of tapered spindles, which maintains the precision and prolongs the life of your expensive machine tools, cutting tools and tool holders. • Robust construction with high oil and grease resistance • Plastic injection molded core with uted locations for cleaning strips ensures accurate sizing and cleaning efciency • Cleaning strips will maintain adhesion to the taper core due to inset location even under scrubbing action • Cleaning strips positioned at well spaced intervals...

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Accessories Vol. 2 Performance Enhancing Solutions-10

MEASURING DEVICES Base Master Series Precision touch sensor to dene work offsets and tool lengths. • LED lamp illuminates at exactly 2" from the reference surface • Repeatability of ±.00004" • Safety over-travel of sensor plate prevents damage to tooling • Magnetic base mounts vertically, horizontally, or at any angle • Battery life of 10 hours (continuous use) øD Sensor Plate Base Master For cutting tools, workpieces and machine tools using conductive materials. Height Accuracy Measurable Pressure Min. Measurable Tool Diameter Sensor Plate Diameter øD Sensor Plate Material • BM-2 will not work...

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Accessories Vol. 2 Performance Enhancing Solutions-11

TECHNICAL DESCRIPTION KA/KAB CONNECTION MEASURING DEVICES Base Master Micro Light pressure activation for small tools. Suitable for all materials, including non-conductive cutting tools, workpieces and machine tools. Preset ø.002" tools for considerable reduction of set-up time. Height Accuracy Catalog Number Measurable Pressure Min. Measurable Tool Diameter Sensor Plate Material Sensor Plate Diameter øD • For cutting tools under ø.039", feed slowly and touch the sensor plate carefully • 50mm metric units available upon request Base Master Mini World's smallest body diameter (ø20mm). Best suited...

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Accessories Vol. 2 Performance Enhancing Solutions-12

MEASURING DEVICES Point Master Series Precision 3-D touch sensor to quickly nd edges and measurement locations. • Repeatability of ±.00008" with safety over-travel • Replaceable stylus for different applications (M3 thread) • LED lamp illuminates when the stylus touches the workpiece • For use with conductive cutting tools, workpieces and machine tools Cylindrical Shank Taper Catalog Number • Above table indicates the specications when using standard stylus Fig. 1 Measurement Depth Additional Stylus Catalog Number Stainless Steel — Hole Locations Workpiece Offsets Bore Diameters Boss Diameters...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.