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NEW PRODUCTS CATALOG No. EXm3-2

NEW PRODUCTS CATALOG No. EXm3-2
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NEW PRODUCTS CATALOG No. EXm3-2

Product catalog summary
Overview: This catalog from BIG DAISHOWA presents a comprehensive range of precision tooling products, including hydraulic chucks, boring systems, and insert holders. It provides detailed specifications, usage recommendations, and technical details for each product.
Hydraulic Chucks: The Hydraulic Chuck Super Slim series is highlighted for its high-precision machining capabilities, offering runout accuracy within 1µm at 4D. These chucks are compatible with various HSK-E machines and support clamping diameters from ø3 to ø12. Users are cautioned to use tools with shank tolerance within h6 and to avoid roughing endmills.
MEGA Micro Chuck Coolant Nut: This section describes the MEGA Micro Coolant Nut, which ensures precise coolant delivery to the cutting edge, even for small diameter tools. It supports spindle speeds up to 30,000 min-1 and is suitable for tools with diameters from ø2 to ø6.
CK Boring System: The CK Boring System features carbide cylindrical insert holders, offering excellent cost performance for ultra-small diameter boring. It includes various inserts for different materials, such as general steels and aluminum, with options for diamond and CBN inserts for enhanced wear resistance.
Insert Specifications: Detailed specifications for various inserts are provided, including nose radius, grade, and material compatibility. Inserts are available in different configurations to meet specific machining needs, with options for both cermet and coated cermet materials.
Technical Notes: The document emphasizes the need to order coolant pipes and plugs separately for certain models and provides guidance on the appropriate use of adjusting screws and center through capabilities.
Contact Information: BIG DAISHOWA's contact details are provided for further inquiries, including phone, fax, and email, along with their website for additional resources.
C-CENTERING CUTTER Overview: The document provides detailed specifications and guidelines for using the C-CENTERING CUTTER and related inserts, focusing on cutting conditions, tool specifications, and best practices.
Specifications: Dimensions and capabilities of the C-CENTERING CUTTER are outlined, including minimum and maximum diameters, chamfering angles, and total lengths. Compatible insert models for different materials such as carbon steel, alloy steel, stainless steel, cast iron, and aluminum are specified.
Cutting Conditions: Detailed cutting speeds (Vc) and feed rates are provided for different materials. The document recommends using water-soluble cutting fluids during spot drilling and suggests dry cutting for traverse chamfering unless severe built-up edge occurs in aluminum machining.
Insert Information: Inserts are available in packets of 10, with specific models and grades for different materials. The document advises on the periodic replacement of insert clamping screws and tightening wrenches, which are considered consumables.
Procedures and Recommendations: A spot drilling depth calculation method is included, with cautions against using hand feed. The importance of immediate chip evacuation with coolant to prevent chipping during spot drilling is highlighted.
Additional Tools: Information on the Chip Blower tool is provided, including its specifications, recommended spindle speeds, and usage cautions. The document advises on the replacement of certain components after specific use cycles and emphasizes safety precautions.
Best Practices: Users are advised to adjust cutting parameters based on machine and workpiece conditions. The document stresses the importance of using appropriate inserts for each cutter diameter to avoid compatibility issues.
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Catalog excerpts

NEW PRODUCTS CATALOG No. EXm3-2-1

EXm3-2 HYDRAULIC CHUCK SUPER SLIM UP MEGA MICRO CHUCK COOLANT NUT CARBIDE CYLINDRICAL INSERT HOLDER CK BORING INSERT SMART DAMPER EWN HEAD SMART DAMPER BORING BAR HYDRAULIC CHUCK NC LATHE TOOLING BIG CAPTO C4 TURNING TOOL C-CUTTER mini C-CENTERING CUTTER FULLCUT MILL FCR INSERT CHIP BLOWER TOOL MASTER 3D MASTER RED

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NEW PRODUCTS CATALOG No. EXm3-2-2

I Ultra-High Precision Hydraulic Chuck HYDRAULIC CHUCK SUPER SLIM UP Amazing runout accuracy within 1pm at 4D. Clamping diameter: 03 - 06 Inner diameter 03.175 type and E40 series are now available. The Ultra Precision type supports high-precision machining. ^=1 [jm ULTRA PRECISION Repeatability Model: HSK-E32-HDC4S-52UP Measurement frequency: 30 times Measurement point: 4D (16mm) tip 1. HSK-E25, 32 cannot be used with center through. ^ HSK-E25-HDC6S-45UP has a body diameter of 023 (ISO standard: 020 or less). 2. For HSK-E40, which cannot be used with a through hole, order a plug separately....

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NEW PRODUCTS CATALOG No. EXm3-2-3

Accuracy within 3pm at 4D. Optimum repeatability. (E25, 32, 40) Inner diameter 03.175 type and E50 series are now available. Highly operable and accurate Hydraulic Chuck can be used with various HSK-E Clamping diameter: 03 - 012 machines. iCenter throug|# Model 1. HSK-E25, 32 cannot be used with center through. ^ HSK-E25-HDC6S-45 has a body diameter of 023 (ISO standard: 020 or less). 2. For HSK-E40, which cannot be used with a through hole, order a plug separately. Note that it may not be usable depending on the machine. 3. Coolant pipe must be ordered separately. 4. Adjusting Screw cannot be...

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NEW PRODUCTS CATALOG No. EXm3-2-4

Jet through nut suitable for small diameter tools The unique nozzle shape suppresses coolant scattering and accurately makes contact with the cutting edge, even at coolant pressure of 1.5MPa 20,000mm"1. Accurately supplies coolant to the cutting edge, even for step shape small diameter tools. A standard micro collet can be used. For coolant through tools... Accurate coolant supply from the cutting edge of tools with oil hole A standard micro collet can be used.

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NEW PRODUCTS CATALOG No. EXm3-2-5

Iqg/D+wm CK BORING SYSTEM CARBIDE CYLINDRICAL INSERT HOLDER 1. Inserts are not included. 2. An exclusive straight collet is required when used with a boring head. ■ Wrench is also available separately. Please order the wrench model.

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NEW PRODUCTS CATALOG No. EXm3-2-6

gaSD+MM CK BORING Insert for Finishing

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NEW PRODUCTS CATALOG No. EXm3-2-7

qgD+wm CK BORING Insert for Finishing PCD insert FLM Breaker Original breaker design minimizes problems with cutting chips. Insert Model Insert Model 1. Inserts are available from 1 pc. 2. Please specify the insert model number and grade when ordering. <Example> TPGD080204FLM (DA1000): 1 pc I I Insert Model Grade

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NEW PRODUCTS CATALOG No. EXm3-2-8

CK BORING HEAD Built-in Damper SMART DAMPER EWN BORING HEAD (For Finishing) Combination of the popular EWN boring head with the Smart Damper. EWN32DP and EWN100DP have been added to support a wider range of diameters. Diameter: ø32 - ø203 Integrated EWN BORING HEAD and DAMPER By integrating the head and damper, Center through The distance from the cutting edge Short (the source of chattering) distance to the damper has been reduced the distance from the cutting edge (the source of vibration) to the Damper Unit damper can be shortened, resulting in even higher damping effects. CK Shank (BBT/HSK)...

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NEW PRODUCTS CATALOG No. EXm3-2-9

Eliminates chatter in internal turning smart damper Unique dynamic damper New cartridges have been added, further enhancing the series Boring Bar Excellent damping effect in both roughing and finishing. Application example Diameter: 040 Cutting speed: 200m/min Feed rate: 0.2mm/rev Insert: TPMM160404 Material: S55C Clamp Screw 1. Clamp screws (3 pcs) and O-rings (2 pcs) are included. 4. Coolant through is standard for all models. 2. Cartridges must be ordered separately. 5. Do not clamp L1 dimension, where the damper is built-in. 3. Inserts must be ordered separately. Cartridge includes 1 insert...

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NEW PRODUCTS CATALOG No. EXm3-2-10

Hydraulic Chuck Holder Hydraulic Chuck For Swiss Type Automatic Lathe The Hydraulic Chuck supports high-precision drilling and reaming on CNC automatic lathes. Easy to change tools even inside a machine with limited space, using a single wrench. Repeatability within · Use only cutting tools that have a shank tolerance within h6. · Do not use with cutting tools made with a flat on the shank. (ie: Weldon type shank) · Do not clamp without a tool. · Always insert the cutting tool into the holder beyond min. clamping length E.

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NEW PRODUCTS CATALOG No. EXm3-2-11

■ A short tool that promotes effective use of the space inside machines and prevents interference with workpieces. ■ Reduces machine stopping time due to setup and tool change. ■ Reduces machining costs. ■ Improves machining efficiency. Tough and reliable insert clamp enables highly efficient cutting Use in conjunction with the popular BIG CAPTO C4 rotating tools. R Right hand L Left hand 1. Wrench is not included with the holder. ^ 1 A carbide shim for DN1504 (thickness: 4.76mm) is included. 2. Insert is not included. Compatible with ISO standard inserts. When using a DN1506 insert (thickness:...

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NEW PRODUCTS CATALOG No. EXm3-2-12

SQUARE TOOL HOLDER 90° TYPE Right hand Right hand Left hand Left hand SQUARE TOOL HOLDER 180° TYPE Right hand Right hand Left hand

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NEW PRODUCTS CATALOG No. EXm3-2-13

Side Lock Holder for Boring Bar Internal boring and threading tool holder * BSL sleeve (optional) cannot be used. Body Model Plugs AB are included. Plug A is a button head bolt. Switchable coolant flow between side through and center through with plug screws. Center through Adjustable for right or left hand operation. BIG high-precision chuck holder can also be used for rotating tools. Mega micro CHUCK Mega NEW BABY CHUCK • MEGA E CHUCK • MEGA DOUBLE POWER CHUCK • CK SHANK (for boring) are also available. Refer to BIG General Catalog for details.

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NEW PRODUCTS CATALOG No. EXm3-2-14

Ultra High Feed Chamfer Mill C-Cutter Mini The popular C-Cutter Mini is now available Inscribed circle 03.31 in a small-diameter size! Ultra-miniature insert with inscribed circle of 03.31 enables even smaller diameter chamfering Hexagonal insert with the world's smallest inscribed circle of 03.31 [Multi-Insert] Front and back chamfering • Model Description 1. A wrench and screws are included. Inserts must be ordered separately. [1 Flute] Front chamfering • Model Description PST81 - [C] |0T| |03] - Projection length Chamfering angle Max. chamfer diameter Min. bore Chamfering Shank diameter 1....

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All BIG DAISHOWA catalogs and technical brochures

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  3. HSK shank

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  4. BDV / DV shank

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  5. BBT / BT shank

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  6. MEASURING TOOLS

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  8. General Catalogs

    324  Pages

Archived catalogs

  1. Feature

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  2. Index

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  3. BBT/BT Shank

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  5. Cutting tool

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.