Cutting tools
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Catalog excerpts

Cutting tools - 2

CUTTING TOOLS Ramping and Helical milling Cutter Dia. ø16 - ø32 Unique inserts designed for ramping make multi-functional cutting possible. Standard type Shoulder Milling Helical Milling Peck Drilling Adapter for BT50 taper shank (FCR &FCM) FULLCUT MILL BIG-PLUS tools can be used in machining centers with conventional spindles. 1. Wrench and Anti-seizure Lubricant are included. Inserts are ordered separately. 2. Long nose type shown below is recommended for medium-heavy or heavy slot milling with long projection, exceeding L=120mm for 16 & 20mm diameters / L=135mm for 25 or larger...

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Cutting tools - 3

CUTTING TOOLS Standard type Adapter for SK50 taper shank (FCR &FCM) FULLCUT MILL BIG-PLUS tools can be used in machining centers with conventional spindles. Insert Size 1. Wrench and Anti-seizure Lubricant are included. Inserts are ordered separately. 2. Long nose type shown below is recommended for medium-heavy or heavy slot milling with long projection, exceeding L=120mm for 16 & 20mm diameters / L=135mm for 25 or larger diameters. The integral version of the FULLCUT MILL provides increased rigidity as a result of the reduced gage length. It is particularly recommended for use in machines...

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Cutting tools - 4

CUTTING TOOLS Ramping and Helical milling Cutter Dia. ø16 - ø32 Unique inserts designed for ramping make multi-functional cutting possible. Standard type Shoulder Milling Helical Milling Peck Drilling Manual Clamping hole Coolant Pipe (Optional) Insert Size 1. Coolant Pipe is ordered separately. HSK-A Long nose type L Manual Clamping hole Coolant Pipe (Optional) CUTTING TOOLS 1. Coolant Pipe is ordered separately. Insert Size

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Cutting tools - 5

CUTTING TOOLS Threaded coupling with taper & face contact CONTACT GRIP Offers amazing cutting performance which is superior to the conventional threaded coupling system. Taper & face contact Avoids vibration Achieves superior surface finish Ramping & Helical Milling Cutter Square Shoulder & Slot Milling Cutter Insert Size 1. Wrench to clamp insert and Anti-Seizure Lubricant are included. 2. Inserts are ordered separately. 3. Standard single-ended wrench is required to clamp the head. Application example Amazing cutting performance even on #40 taper machine. (Below application example has...

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Cutting tools - 6

CUTTING TOOLS Ramping and Helical milling Threaded coupling with taper & face contact Improved rigidity and accuracy from the BIG-PLUS Dual Contact System Ramping & Helical Milling Cutter Square Shoulder & Slot Milling Cutter øD øD1 CG No. L3 BIG-PLUS tools can be used in machining centers with conventional spindles. CUTTING TOOLS 1. Standard single-ended wrench is required to clamp the head.

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Cutting tools - 7

CUTTING TOOLS Ramping & Helical Milling Cutter Square Shoulder & Slot Milling Cutter Coolant Pipe (Optional) CG No. L3 1. Standard single-ended wrench is required to clamp the head. 2. Coolant Pipe is ordered separately. Ramping & Helical Milling Cutter Square Shoulder & Slot Milling Cutter 1. Standard single-ended wrench is required to clamp the head. CUTTING TOOLS

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Cutting tools - 8

CUTTING TOOLS Ramping and Helical milling Indexable Inserts Marking Description Model Description Insert Size Insert Model Inserts are available in packets of 10 pcs. Please clarify the insert type and grade when ordering. For example, use ordering code: BRG160808ACZ350S. It is important to use the correct insert for the diameter of FULLCUT MILL. Failure to use the correct insert will result in incorrect cutting conditions and poor results. There is no compatibility with those of FCM type. General steel Stainless steel Cast Iron Aluminum Coating TiAlN / TiCN DLC Spare Parts Insert Clamping...

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Cutting tools - 9

CUTTING TOOLS Recommended Cutting Condition Cutter Dia. Ramping and helical interpolation Work Material Insert Grade Unalloyed steel Carbon steel Alloy steel Dry Cutting fluid Prehardened steel Stainless steel HRC40 ACZ350S Wet Flat Bottom Speed (m/min) Speed (m/min) Feed (mm/tooth) Feed (mm/tooth) Speed (m/min) Feed (mm/tooth) Carbon steel Alloy steel Unalloyed steel Cast iron Shoulder milling and slot milling Work Material Insert Grade Cutting fluid Prehardened steel Stainless steel HRC40 ACZ350S Wet Speed (m/min) Speed (m/min) Feed (mm/tooth) Feed (mm/tooth) Cast iron Plunge milling Work...

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Cutting tools - 10

CUTTING TOOLS Application example Bore Dia. 38 with Helical milling For carbon steel of C50, very smooth cutting with feed rate of 1,100mm/min and excellent squareness are achieved. Fullcut Mill Insert Work Material Cutting Speed V (m/min.) Feed Rate f (mm/min.) Axial DOC Ad (mm) Hole dia. Honeycombed Pocket with Ramping For less rigid workpiece with 3mm thickness clamped by a vise, feed rate of 4,300mm/min on both sides of the workpiece is achieved. Fullcut Mill Insert Work Material Cutting Speed V (m/min.) Feed Rate f (mm/min.) Axial DOC Ad (mm) Radial DOC Rd (mm) Stable helical milling...

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Cutting tools - 11

CUTTING TOOLS Square Shoulder and Slot milling Cutter Dia. ø16 - ø50 The indexable endmill that combines sharpness and rigidity has no match. Standard type Shoulder Milling BIG-PLUS tools can be used in machining centers with conventional spindles. Insert Size CUTTING TOOLS

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Cutting tools - 12

CUTTING TOOLS Square Shoulder and Slot milling Cutter Dia. ø16 - ø50 The indexable endmill that combines sharpness and rigidity has no match. BBT Long nose type Shoulder Milling BIG-PLUS tools can be used in machining centers with conventional spindles. Insert Size Adapter for BT50 taper shank (FCR &FCM) FULLCUT MILL

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Cutting tools - 13

CUTTING TOOLS Standard type BIG-PLUS tools can be used in machining centers with conventional spindles. Insert Size FULLCUT MILL Adapter for SK50 taper shank (FCR &FCM) CUTTING TOOLS

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Cutting tools - 14

CUTTING TOOLS Square Shoulder and Slot milling Cutter Dia. ø16 - ø50 The indexable endmill that combines sharpness and rigidity has no match. Shoulder Milling CYLINDRICAL Shank Type L Insert Size "Trump card" at deep pocket & deep shoulder endmilling [OVER SIZE] Insert Size 1. Wrech and Anti-seizure Lubricant are included. Inserts are ordered separately. 2. 2-flutes models are recommended for medium-heavy or heavy slot milling. 3. For medium-heavy or heavy slot milling with projection longer than 2.5 times of diameter, 2-flutes models are recommended. To suit FULLCUT MILL cylindrical shank...

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