Cutting tools

Cutting tools
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Cutting tools

Product catalog summary
Overview: The document outlines specifications and guidelines for the FULLCUT MILL series of indexable endmills, emphasizing their sharpness and rigidity. These tools are suitable for various milling operations, including square shoulder and slot milling, and are compatible with conventional spindles in machining centers.
Specifications: The document details various cutter models with diameters from ø16 to ø50, including the number of inserts, weight, and insert sizes. The tools are compatible with spindle systems like BBT, BDV, and HSK, and are available in standard and long nose types.
Cutting Conditions: Recommended cutting conditions are provided for different insert grades (ACP300, ACP200, ACZ350S, ACZ310, DS20) and materials (steel, stainless steel, cast iron, aluminum). The document stresses selecting the correct insert and cutting conditions to optimize performance and prevent tool damage.
Insert Selection: Inserts come in various sizes and grades, with specific recommendations for different materials and cutting conditions. Guidelines are provided for choosing between ACP300 and ACP200 based on wear resistance and chipping properties.
Application Examples: Examples demonstrate the FULLCUT MILL tools' performance in different materials and conditions, showcasing high efficiency, stable milling, excellent surface finish, and perpendicularity.
Recommendations and Cautions: Recommendations include using 2-flute models for medium-heavy slot milling and employing coolant pipes and anti-seizure lubricants. Cautions include avoiding Z-axis feeding with FULLCUT MILL and maintaining clamping screws and wrenches regularly.
Specifications and Tools Overview: The document also covers specifications for other cutting tools like C-Cutter, R-Cutter, BF-Cutter, and CENTER BOY Drill, designed for chamfering, spot facing, and centering operations on materials such as steel, aluminum, and cast iron.
Cutting Conditions and Recommendations: Cutting speed and feed rates are specified for various materials, with recommendations for coated inserts like TiAlN and AlCrN for improved surface finish and tool life. Wet cutting is advised for better surface quality, especially with aluminum and stainless steel.
Tool Features and Adjustments: The C-Cutter allows wide chamfering range adjustments, the R-Cutter is for ultra-high feed chamfer milling, the BF-Cutter specializes in back spot facing, and the CENTER BOY Drill offers accurate centering and chamfering.
Insert and Accessory Details: Inserts are available in various models, ordered separately, and come with clamping screws and wrenches. The document specifies insert grades and coatings for different applications, with spare parts available for maintenance.
Application Examples and Best Practices: Application examples highlight each tool's versatility and efficiency, emphasizing the importance of adjusting cutting conditions based on machine tool and workpiece conditions for optimal results.
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Catalog excerpts

Cutting tools-2

CUTTING TOOLS Ramping and Helical milling Cutter Dia. ø16 - ø32 Unique inserts designed for ramping make multi-functional cutting possible. Standard type Shoulder Milling Helical Milling Peck Drilling Adapter for BT50 taper shank (FCR &FCM) FULLCUT MILL BIG-PLUS tools can be used in machining centers with conventional spindles. 1. Wrench and Anti-seizure Lubricant are included. Inserts are ordered separately. 2. Long nose type shown below is recommended for medium-heavy or heavy slot milling with long projection, exceeding L=120mm for 16 & 20mm diameters / L=135mm for 25 or larger diameters....

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Cutting tools-3

CUTTING TOOLS Standard type Adapter for SK50 taper shank (FCR &FCM) FULLCUT MILL BIG-PLUS tools can be used in machining centers with conventional spindles. Insert Size 1. Wrench and Anti-seizure Lubricant are included. Inserts are ordered separately. 2. Long nose type shown below is recommended for medium-heavy or heavy slot milling with long projection, exceeding L=120mm for 16 & 20mm diameters / L=135mm for 25 or larger diameters. The integral version of the FULLCUT MILL provides increased rigidity as a result of the reduced gage length. It is particularly recommended for use in machines having...

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Cutting tools-4

CUTTING TOOLS Ramping and Helical milling Cutter Dia. ø16 - ø32 Unique inserts designed for ramping make multi-functional cutting possible. Standard type Shoulder Milling Helical Milling Peck Drilling Manual Clamping hole Coolant Pipe (Optional) Insert Size 1. Coolant Pipe is ordered separately. HSK-A Long nose type L Manual Clamping hole Coolant Pipe (Optional) CUTTING TOOLS 1. Coolant Pipe is ordered separately. Insert Size

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Cutting tools-5

CUTTING TOOLS Threaded coupling with taper & face contact CONTACT GRIP Offers amazing cutting performance which is superior to the conventional threaded coupling system. Taper & face contact Avoids vibration Achieves superior surface finish Ramping & Helical Milling Cutter Square Shoulder & Slot Milling Cutter Insert Size 1. Wrench to clamp insert and Anti-Seizure Lubricant are included. 2. Inserts are ordered separately. 3. Standard single-ended wrench is required to clamp the head. Application example Amazing cutting performance even on #40 taper machine. (Below application example has been...

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Cutting tools-6

CUTTING TOOLS Ramping and Helical milling Threaded coupling with taper & face contact Improved rigidity and accuracy from the BIG-PLUS Dual Contact System Ramping & Helical Milling Cutter Square Shoulder & Slot Milling Cutter øD øD1 CG No. L3 BIG-PLUS tools can be used in machining centers with conventional spindles. CUTTING TOOLS 1. Standard single-ended wrench is required to clamp the head.

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Cutting tools-7

CUTTING TOOLS Ramping & Helical Milling Cutter Square Shoulder & Slot Milling Cutter Coolant Pipe (Optional) CG No. L3 1. Standard single-ended wrench is required to clamp the head. 2. Coolant Pipe is ordered separately. Ramping & Helical Milling Cutter Square Shoulder & Slot Milling Cutter 1. Standard single-ended wrench is required to clamp the head. CUTTING TOOLS

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Cutting tools-8

CUTTING TOOLS Ramping and Helical milling Indexable Inserts Marking Description Model Description Insert Size Insert Model Inserts are available in packets of 10 pcs. Please clarify the insert type and grade when ordering. For example, use ordering code: BRG160808ACZ350S. It is important to use the correct insert for the diameter of FULLCUT MILL. Failure to use the correct insert will result in incorrect cutting conditions and poor results. There is no compatibility with those of FCM type. General steel Stainless steel Cast Iron Aluminum Coating TiAlN / TiCN DLC Spare Parts Insert Clamping Screw...

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Cutting tools-9

CUTTING TOOLS Recommended Cutting Condition Cutter Dia. Ramping and helical interpolation Work Material Insert Grade Unalloyed steel Carbon steel Alloy steel Dry Cutting fluid Prehardened steel Stainless steel HRC40 ACZ350S Wet Flat Bottom Speed (m/min) Speed (m/min) Feed (mm/tooth) Feed (mm/tooth) Speed (m/min) Feed (mm/tooth) Carbon steel Alloy steel Unalloyed steel Cast iron Shoulder milling and slot milling Work Material Insert Grade Cutting fluid Prehardened steel Stainless steel HRC40 ACZ350S Wet Speed (m/min) Speed (m/min) Feed (mm/tooth) Feed (mm/tooth) Cast iron Plunge milling Work Material...

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Cutting tools-10

CUTTING TOOLS Application example Bore Dia. 38 with Helical milling For carbon steel of C50, very smooth cutting with feed rate of 1,100mm/min and excellent squareness are achieved. Fullcut Mill Insert Work Material Cutting Speed V (m/min.) Feed Rate f (mm/min.) Axial DOC Ad (mm) Hole dia. Honeycombed Pocket with Ramping For less rigid workpiece with 3mm thickness clamped by a vise, feed rate of 4,300mm/min on both sides of the workpiece is achieved. Fullcut Mill Insert Work Material Cutting Speed V (m/min.) Feed Rate f (mm/min.) Axial DOC Ad (mm) Radial DOC Rd (mm) Stable helical milling with...

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Cutting tools-11

CUTTING TOOLS Square Shoulder and Slot milling Cutter Dia. ø16 - ø50 The indexable endmill that combines sharpness and rigidity has no match. Standard type Shoulder Milling BIG-PLUS tools can be used in machining centers with conventional spindles. Insert Size CUTTING TOOLS

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Cutting tools-12

CUTTING TOOLS Square Shoulder and Slot milling Cutter Dia. ø16 - ø50 The indexable endmill that combines sharpness and rigidity has no match. BBT Long nose type Shoulder Milling BIG-PLUS tools can be used in machining centers with conventional spindles. Insert Size Adapter for BT50 taper shank (FCR &FCM) FULLCUT MILL

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Cutting tools-13

CUTTING TOOLS Standard type BIG-PLUS tools can be used in machining centers with conventional spindles. Insert Size FULLCUT MILL Adapter for SK50 taper shank (FCR &FCM) CUTTING TOOLS

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Cutting tools-14

CUTTING TOOLS Square Shoulder and Slot milling Cutter Dia. ø16 - ø50 The indexable endmill that combines sharpness and rigidity has no match. Shoulder Milling CYLINDRICAL Shank Type L Insert Size "Trump card" at deep pocket & deep shoulder endmilling [OVER SIZE] Insert Size 1. Wrech and Anti-seizure Lubricant are included. Inserts are ordered separately. 2. 2-flutes models are recommended for medium-heavy or heavy slot milling. 3. For medium-heavy or heavy slot milling with projection longer than 2.5 times of diameter, 2-flutes models are recommended. To suit FULLCUT MILL cylindrical shank type...

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  2. Index

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  5. Cutting tool

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.