Minimal Quantity Lubrication (MQL) Systems in Metal Cutting Excellence in Minimal Quantity Lubrication

Traditional metal machining – still in line with the times? Requirements and problems when using coolant emulsion (CE) To use CE effectively, a coolant system with recirculating pumps is required and coolant reservoirs along with the piping. Furthermore, special systems are required for cleaning or drying the workpieces, as well the swarf before recycling. Example of Flood Coolant for cooling and lubricating when mechanically machining components. Company responsibility: Occupational Health and Safety Through constant contact by employees with CE in the relevant production areas health hazards...

Minimal quantity lubrication technology (MQL) in the metal cutting processes is in the position to combine the highest productivity with ecological and health benets. The undisputable reduction alone in the consumption of coolant emulsions makes, in many respects, improvements in the entire metal processing sector and, of course, for man and the environment. In order to assess the benets it is worth taking a look at the details. • The MQL vaporises virtually completely and immediately at the tool cutting edge. • The machining system and the workpieces remain virtually oil-free. • The swarf is...

Try dry … Dry using minimal quantity lubrication technology instead of drying ! The virtually dry machining process that comes from applying minimal quantity lubrication technology means that laborious cleaning and drying of the machine and workpieces is virtually eliminated. Innovative and proven technology for health and the environment Issues such as ecology, energy saving and protection of the environment, as well as occupational health and safety, are of increasing importance. Given that the ecological benets of the MQL is astonishing, bielomatik has set itself high goals and standards in...

Minimal quantity lubrication technology has become a proven manufacturing solution MQL is an Innovative technology that has evolved and come into its own During the mid 1990s solutions to dry machining and minimal quantity lubrication were systematically developed. bielomatik was an early participant in the relevant research projects and forms part of the avant-garde in minimal quantity lubrication technology. In the last ten years, MQL systems have proven themselves at bielomatik and in the market place due to their, in many respects, outstanding process in the cutting or mechanical machining...

The complete minimal quantity lubrication technology bielomatik offers both MQL 1-channel and MQL 2-channel systems. We know the benets and application perameters of both systems and can therefore offer the best solution to meet customer requirements. bielomatik MQL 1-channel system In the MQL 1-channel system an aerosol is produced thanks to the patented bielomatik multiple nozzle technology. This is fed to the tool via the aerosol line, rotary union and the spindle or the turret. The use of the bielomatik MQL 1-channel system is in cutting processes with low to medium spindle speeds It can...

bielomatik MQL 1-channel system: For a variety of uses Ball Valve Rotary Union Tool Holder Aerosol Compact Module Tool Holder Adjustment Screw Characteristics • Generation of oil mist (Aerosol) in front of the spindle using compressed air. • Feeding of the aerosol using a rotating spindle. Features • Oil feed according to the speed. • Maximum oil quantity according to the airow or the feeding channel of the tool. • Transfer possible via angled channels. • Applications 5–10 bar compressed air possible. • Through the tool and external applications. Milling a workpiece with the MQL 1-channel system....

bielomatik MQL1-channel system: Compact and professional MQL 1-channel system B1-210 The compact MQL 1-channel systems B1-210 und B1-610 • Reduced space required in and at the machine through less installation space, compact dimensions and modular structure. • User-friendly in particular through the easy adjustment of the oil quantity. • Easy commissioning. • Easy to retrot. • 3 aerosol nozzles which can be switched manually. • Easy assembly: base / wall-mounted. • Design B1-610 with 6 remote controllable versions (control of the parameters via solenoid valves). • Optional: pressure and lling...

Optional rell unit with 10 liter capacity. The Professional MQL 1-channel system B1-3010 • Integrated control system with PLC (eld bus or I/O coupling). • Easy application of the system. • Standard use of standard valves. • 4 point lling level monitoring, pressure monitoring (System/container pressure) are standard equipment. • Optional: rell unit 10 liters. Technical data Filling quantity Input pressure compressed air 5–10 bar 5–10 bar Merkmale und Einsatzgebiete bielomatik MMS 1-Kanal Systeme Setting lubricant quantity Manual Manual Setting options Setting pressure stages Selectable pressure...

Grinding with the MQL 2-channel system. bielomatik MQL 2-channel system: Also used at higher speeds Tool Rotary Union Ventilation Valve Tool Holder Hydraulic Supply Pneumatic Supply When using the MQL 2-channel system the oil quantities (ml/h) can be selected according to the process requirements. Tool Holder Adjustment Screw Transfer Unit Application areas • Separate feeding of oil and air through spindle via rotating lance (inside and outside channel). • Oil and air are transported together close to the process at the tool cutting surface. In the machining process the removal of swarf from...

Deep hole drilling is, in particular, an application area of the MQL 2-channel technology. Milling with the MQL 2-channel system. Other examples for the use of minimal quantity lubrication technology Aluminium (e. g. AlSi, die cast aluminium) MQL machining of a 6 gear transmission housing.

Milling with the MQL 1-channel system. The advantages of the bielomatik MQL … Quality, cost savings and environmental protection in harmony: less water consumption less % oil-containing waste All advantages at a glance, this is what MQL offers you compared to wet machining: • Due to the higher cutting speed, processing time is reduced. • Work piece are remain dry. • Cleaning of parts is not necessary. • No displacing of oil around the machine. • Technical resources are not required for the maintenance of the emulsion system. • The chips remain dry. • Improved surface by using clean virgin lubrication....