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Machines for infrared welding of plastics

Machines for infrared welding of plastics

Machines for infrared welding of plastics

Product catalog summary
Introduction to Infrared Welding: Infrared welding is a non-contact procedure used alongside hotplate welding to join plastic parts. It utilizes infrared radiation from short-wave or medium-wave radiators to heat the joining faces of molded parts, which are then welded by applying pressure. This method is advantageous for its ability to handle complex technical plastics with higher temperature resistance without the melt sticking to the hot plate.
Infrared Welding Process: The process is multi-stage, involving separate heating and joining phases. Key phases include heating, conversion, joining, and cooling. Two types of radiators are used: medium-wave metal foil radiators and short-wave glass tube radiators. Parameters such as radiator output, heating time, joining speed, and pressure can be adjusted based on specific equipment.
Radiator Types and Material Absorption: Infrared radiators are classified into short-wave, medium-wave, and long-wave based on emitted wavelength intensity. Plastics differ in absorption behavior, influenced by matrix material, fillers, and color. Engineering thermoplastics require precise control during the welding process due to their narrow process window.
Applications of Infrared Welding: Infrared welding is ideal for engineering plastics with high melting temperatures, components that cause issues in contact procedures, and spatially molded parts. It is commonly used in the automotive sector for parts like air intake manifolds and instrument panels, as well as in non-automotive sectors for large component combinations.
Services and System Concepts: Bielomatik offers a range of services including standard and special-purpose machines, automation, and toolmaking. Their modular system concept allows for custom solutions tailored to specific customer requirements. Infrared welding machines are equipped with precise servo drives for reproducible results and energy-saving operations.
Product Specifications: The K 26xx series features horizontal joint movement with IR radiator elements ranging from 300 x 300 mm to 900 x 1,300 mm. The K 27xx series offers vertical joint movement with radiator sizes from 300 x 300 mm to 1,600 x 600 mm. Both series are electrically driven and can be modified for custom applications.
Conclusion: Bielomatik has over 55 years of experience in plastic welding technology, offering comprehensive solutions for infrared welding. Their expertise ensures high-quality welding systems that meet diverse industrial needs.
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Catalog excerpts

Machines for infrared welding of plastics-1

Infrared Welding Machines for infrared welding of plastics

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Machines for infrared welding of plastics-2

Infrared Welding The procedure Infrared welding is a procedure used along with hotplate welding. The joining faces of the moulded parts to be welded are heated without any contact using the infrared radiation from short-wave (glass tube infrared radiator) or medium-wave (metal foil radiator) radiator elements and subsequently welded by applying pressure. Standard infrared-surface radiator with an easy to change mask adapted to a welding zone geometry. The advantages are non-contact heating. Complex technical plastics with higher temperature resistance can be joined in a 2-stage process without...

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Machines for infrared welding of plastics-3

every component and materials-specific requirement. Areas of application In principle, infrared welding is used if specific requirements are to be fulfilled, like e. g. • Welding of engineering plastics with high melting temperatures and low melting viscosity • Components in contacting procedure cause problems • There musn’t be any loose particles during welding (cleanliness) • Spatially moulded welding parts are to be welded Typical areas of application are the automotive sector “under-the-bonnet” (PA parts such as air intake manifolds, ventilation system components, reservoirs), automobile interiors...

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Machines for infrared welding of plastics-4

Infrared Welding System concepts Design Series Systems for manual loading and unloading – standard applications Systems for short cycle times and high output Small series production of many products on a system Integrated manufacturing solutions with automated material flow Standard series K 26xx – horizontal joint movement • Size of IR radiator element from approx. 300 x 300 mm to 900 x 1,300 mm. • Machine contact areas from approx. 1,700 x 1,200 mm to 3,900 x 2,800 mm. • Drives: electrical. K 27xx – vertical joint movement • Size of IR radiator element from approx. 300 x 300 mm to 1,600 x 600...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.