This document provides detailed technical specifications, features, and operational guidelines for various grinding machines and cutting tools designed primarily for drill and end mill sharpening, including specialized tools for ultra-high tensile steel and carbide drills.
1. Grinding Machines Specifications
- Small Drill Grinder (e.g., Model ROKEN-S2000): Suitable for drills Φ6.5 to Φ10.0, equipped with CBN#170 grinding wheels, 65W motor, AC100V (option for 230V), weight approx. 8kg, dimensions 225W×218D×212H mm. Accessories include holder pipes (various diameters), holder rings, and hex wrench.
- Spot Cutter Grinder (Models GK-KIN, GK-KIN150): For spot cutters with lengths 80mm and 150mm, designed for ultra-high tensile steel cutting systems. Recommended air drill speed: 1,000–1,200 rpm. Noted for significantly higher hole production compared to competitors.
- Medium Drill Grinder: Covers drills Φ2.0 to Φ13.0 with multiple tip angles (90°, 118°, 130°, 135°, 140°), CBN#170 grinding wheel, 65W motor, 2,850/3,440 rpm, approx. 11kg, dimensions 225W×218D×212H mm. Comes with multiple collets and holders.
- Large Drill Grinder: For drills Φ13.1 to Φ26.0, cone-shaped grinding with adjustable tip angles, 300W motor, 3,000/3,600 rpm, approx. 26kg, dimensions 342W×265D×273H mm. Includes spring collets, holder, hex wrench, and spanner.
- Specialized Large Drill Grinder for Taper Shanks (MT#1–#4): Supports drills Φ13.1 to Φ50, cone shape with 118° tip angle, equipped with electroplated CBN#100 grinding wheel, 200W motor, 3,000/3,600 rpm, weight 55kg. Accessories include multiple drill sleeves and hex wrench.
- End Mill Grinder: Supports diameters Φ4 to Φ13 (4-flute from Φ6), with multiple tip angles and X-sharpening, equipped with CBN#170 grinding wheel, 90W motor, 5,620 rpm, weight 4.8kg. Comes with various holder pipes, rings, case, and hex wrenches.
- Fully Automatic Drill Grinder (Model Xin): Desktop type, supports straight drills with ER11 and ER32 collets covering Φ2.0 to Φ20.0, touch panel for shape memory and recall, weight approx. 45kg, dimensions W540×D640×H340 mm. Enables instant and fully automated sharpening, reducing costs via in-house processing.
2. Tool and Grinding Wheel Details
- Grinding wheels primarily use CBN#170 for high precision and durability; electroplated diamond wheels are available as options for ultra-hard carbide drills.
- Grinding shapes include conical (cone-shaped), cylindrical, and specialized X-sharpening for improved cutting performance.
- Tip angles vary widely (90°, 118°, 130°, 135°, 140°) to accommodate different drill types and applications.
- Specialized grinding for spot cutters and ultra-high tensile steel plates (up to 1600MPa) demonstrates superior hole production efficiency compared to competitors.
3. Performance and Operational Advantages
- Regrinding only the primary cutting edge restores new-like sharpness, applicable to various ROKEN models.
- Unique drill tip designs reduce power consumption by approximately 30%, eliminate the need for pilot holes, and improve chip evacuation, resulting in cleaner holes with fewer burrs.
- Drill life and cutting speed improvements: e.g., Moonlight drills achieve 3 times longer life and significantly faster cutting times compared to competitors.
- Machines support dry grinding; however, accumulated chips pose fire risks, so dust collectors with φ70mm hose connections are recommended for safety and ease of cleaning.
4. Accessories and Additional Features
- Various collets and holders are included or available as options to accommodate a wide range of drill diameters and shank types.
- Hex wrenches, spanners, and holder rings are standard accessories for machine setup and maintenance.
- Some models feature touch panel controls for saving and recalling grinding shapes, enhancing repeatability and ease of use.
- Demonstration units are available for free one-week loan to evaluate machine performance before purchase.
5. Safety and Usage Recommendations
- Use dust collection systems to prevent fire hazards from dry grinding chips.
- For ultra-hard carbide drills, use the dedicated electroplated diamond grinding wheels instead of standard CBN wheels.
- Ensure proper holder orientation to maximize grinding range and accommodate different tool geometries.
- Follow recommended motor speeds and power supply options (AC100V standard, 230V optional) for optimal machine performance.
6. Summary of Key Parameters
| Machine Type | Drill Diameter Range (mm) | Tip Angles (°) | Grinding Wheel | Motor Power (W) | Rotation Speed (rpm) | Weight (kg) | Dimensions (mm) |
|---|
| Small Drill Grinder | 6.5–10.0 | 118° | CBN#170 | 65 | – | 8 | 225×218×212 |
| Medium Drill Grinder | 2.0–13.0 | 90,118,130,135,140 | CBN#170 | 65 | 2,850/3,440 | 11 | 225×218×212 |
| Large Drill Grinder | 13.1–26.0 | 90,118,130,135,140 | CBN#170 | 300 | 3,000/3,600 | 26 | 342×265×273 |
| Taper Shank Grinder | 13.1–50.0 | 118° | Electroplated CBN#100 | 200 | 3,000/3,600 | 55 | – |
| End Mill Grinder | 4.0–13.0 | Various | CBN#170 | 90 | 5,620 | 4.8 | 220×220×200 |
| Fully Automatic Drill Grinder | 2.0–20.0 | – | – | – | – | 45 | 540×640×340 |
7. Notable Product Highlights
- Moonlight drills feature patented tip and flute designs that improve cutting efficiency and reduce burr formation.
- Spot cutter grinding machines achieve significantly higher hole counts per tool compared to competitors.
- End mill grinders allow easy sharpening of 2-flute and 4-flute bottom edges with simple operation.
- All machines are developed, manufactured, sold, and serviced domestically, ensuring quality and safety.
- Some models have received design awards for innovation and usability.
Conclusion
The document comprehensively details a range of grinding machines and cutting tools optimized for various drill and milling applications, emphasizing efficiency, precision, and safety. The machines support a broad spectrum of tool sizes and materials, including ultra-high tensile steels and carbide. Advanced features such as touch panel controls, shape memory, and fully automatic operation enhance productivity and cost-effectiveness. Proper use of accessories and safety equipment like dust collectors is critical for optimal performance and hazard prevention.
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