UPSI-1208DP2

UPSI-1208DP2
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UPSI-1208DP2

Product catalog summary
Introduction
The document is a user manual for the UPSI-1208DP2, a DC/DC UPS system by Bicker Elektronik GmbH, designed for DIN rail mounting. It includes specifications, safety instructions, and operational guidelines.

Specifications
The UPSI-1208DP2 operates with a 12 V DC input voltage and a maximum input current of 9.1 A. It provides a regulated output voltage in backup mode with a nominal output current of 8 A. The device features maintenance-free Supercaps with over 500,000 cycles and includes USB, RS232, and USB-HID interfaces.

Intended Use
Designed for professional use in industrial control, communication, and measurement technology, the UPS should be installed in a protective enclosure for both indoor and outdoor use. It is not suitable for applications where malfunction could cause serious injury or endanger life.

Safety Instructions
Ensure proper wiring and avoid exposure to fire, water, or extreme temperatures. Do not open or modify the device, and do not operate damaged units. Maintain proper ventilation and power down by disconnecting both the input power source and energy storage.

Technical Data
The device features overcurrent and reverse polarity protection, supports a capacitive load of 3000 µF, and has a charging time of 2 minutes. It operates within -20 to +65°C and can be stored between -30 to +65°C. It is suitable for altitudes up to 4000 meters and humidity levels up to 95% without dew.

Installation and Operation
Includes detailed assembly, installation, and initial operation instructions, a connecting diagram, and guidelines for dimensioning the upstream power supply. Features a relay dry contact for power fail alarms and a status LED for feedback.

Environmental and Compliance
Complies with EN 61000-6-2 standards for interference immunity in industrial environments. Classified under climate class 3k3 and degree of pollution 2, suitable for indoor and outdoor use when housed appropriately.

Conclusion
The UPSI-1208DP2 is a robust UPS system suitable for various industrial applications, offering reliable power backup and protection features.

Interference Immunity
Outlines standards according to EN 61000-6-2, specifying test field strengths across frequency ranges: 80 MHz to 1 GHz at 10 V/m, 1.4 GHz to 2 GHz at 3 V/m, and 2 GHz to 2.7 GHz at 1 V/m, meeting Criterion A.

Procedures
Fast transients and surge voltage tests at 0.5 kV for input, output, and signal lines, meeting Criterion A. Power frequency magnetic field immunity tested according to EN 61000-4-8.

Installation and Operation
Must be installed by qualified personnel with no power connected during installation. Ensure proper ventilation and correct polarity. Recommended installation distances are 20 mm on the sides and 50 mm top/bottom.

Connections
Details pin functions for connectors, including VIN/VOUT, RS-232, and relay connections. Emphasizes correct polarity and using AWG18 wire.

Power Supply and Charging
Upstream power supply must be dimensioned correctly. Provides a table for minimum input currents based on load.

Operation and Maintenance
Initial operation requires a voltage higher than 11.5 V. Protected against reverse polarity and short circuits. Discusses backup times and behavior if maximum backup time is exceeded. Regular maintenance involves disconnecting power and cleaning with a dry cloth.

Recommendations
To extend service life, avoid heat sources and ensure good air circulation. Advises against deep discharges of battery packs.

Disposal and Disclaimer
Electronic devices should not be disposed of with domestic waste. Includes a disclaimer about potential deviations from described hardware and software.
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Catalog excerpts

UPSI-1208DP2-1

UPSI SYSTEM DIN-RAIL Bicker Elektronik GmbH Ludwig-Auer-Straße 23 | 86609 Donauwörth · Ger

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UPSI-1208DP2-2

Legend of used symbols Symbol Description Revision Directory Change Date

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UPSI-1208DP2-4

12 V DC / 8 A © 12 V DC UPS (DIN rail version) © Integrated maintenance-free Supercaps © Cycle Life >500 000 © Intelligent power sharing © Regulated output voltage in backup mode © Minimum load detection © Power fail Timer-Funktion © Relay dry contact on power fail ©USB & RS232 Interface © HID control center © Reboot-Funktion © Fuel gauge Technical Data Input voltage Input current Output voltage Output current Capacitive Load Charging method Protection Interface Type of battery Ambient temperature Operation altitude Humidity Dimensions W/ H / D Weight 12 VDC (11.5...16 V) 9.1 A max. Normal mode:...

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UPSI-1208DP2-5

Backup time UPSI-1208DP2 Nominal backup time vs. Pout 320 300 280 Backup time depends on battery capacitance, load and temperature. At very high or low temperatures a reduction of backup time occurs. Unless otherwise specified, the values apply to measurements at +25 °C

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UPSI-1208DP2-7

B  Intended use Congratulations for choosing a quality product! This manual shall help the user to get familiar with the product and its components and features. It shall provide information as accurately and completely as possible. However, for possible errors no liability can be assumed. Hints to existing mistakes, critics and suggestions for improvement are welcome at any time. B1  Description of the product and its functions UPSI-1208DP2 The UPSI-1208DP2 (hereinafter called UPS) is a DC/DC UPS system with numerous digital features and high performance. The UPS combines the UPSI-1208 with...

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UPSI-1208DP2-8

WARNING! Disregarding of following issues can result in electric shock, fire, serious injury or death. 1. Care must be taken to ensure proper and professional wiring. 2. The device pack must not be exposed to fire and temperatures outside the specification. 3. The device must not be immersed in water or exposed to splash water. 4. The device must not be operated in a humid environment or in an environment where dew and condensation are to be expected. 5. The device must not be opened, short-circuited, reversed, overheated or otherwise soldered /  welded. 6. Changes or attempts to repair the device...

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UPSI-1208DP2-11

CONNECTION DATA INPUT / OUTPUT Connection method Screw connection Conductor cross-section solid Conductor cross-section flexible Conductor cross-section with ferrule Stripping length Tightening torque ENERGY STORAGE UPSI-1208DP2 (BP-SUC-0835) Charging characteristic End-of-charge voltage Charging current Deep discharge protection Battery technology Nominal capacity Charging time

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UPSI-1208DP2-15

INTERFERENCE IMMUNITY ACCORDING TO 61000-6-2 (INDUSTRY SECTOR) Basic standard CEl Normative minimum requirements EN 61000-6-2 (CE) (Interference immunity of industrial environment) Electrostatic discharge EN 61000-4-2 Housing contact discharge 4 kV (test level 2) Housing air discharge 8 kV (test level 3) Frequency range Test field strength Frequency range Test field strength Frequency range Test field strength Comment 80 MHz ... 1 GHz 10 V/m (test level 3) 1.4 GHz ... 2 GHz 3 V/m (test level 2) 2 GHz ... 2.7 GHz 1 V/m (test level 1) Criterion A INTERFERENCE IMMUNITY ACCORDING TO EN 61000-6-2...

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UPSI-1208DP2-16

D Name / Address / Support E-Mail / Phone number of the manufacturer Bicker Elektronik GmbH • Ludwig-Auer-StraBe 23 • 86609 Donauworth • Germany E-Mail: [email protected] • Tel.: +49 (0) 906 70595-0

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UPSI-1208DP2-17

E  General Data E1  Assembly and installation advice Installation and operation of this device is only allowed to be executed from qualified personnel! The application must be separated from any power during the mounting process. Wires have to be connected safely and must not have contact with sharp edges. Pay attention to correct polarity! Before commissioning, check all the connections for correctness! E2  Convection and installation position Do not cover any ventilation holes by adjacent components. For this DIN rail versions, vertical mounting on a horizontal rail (DIN rails according to...

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UPSI-1208DP2-18

DIN-Rail mounting and DIN-Rail profile according to EN 60715

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UPSI-1208DP2-19

RELAY CONNECTION (RL) Normally open contact (NO): When input power is interrupted, the contact is closed (= OQ).

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UPSI-1208DP2-20

E4 Dimensioning the upstream power supply Ensure that the upstream power supply is correctly dimensioned to guarantee the charging process of the batteries and the correct functioning of the application. The input must be supplied from a SELV or PELV power supply. In order to operate the UPSI devices to the maximum, the upstream power supply has to provide at least the following output currents and voltages. If less load than the maximum load is required at the output of the UPSI devices, the voltage supply can be dimensioned according to the table below (column 3).

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UPSI-1208DP2-21

E5  Initial operation Ensure that the UPS is correctly installed. Via connection to upstream power supply: When an input voltage higher than 11.5 V (UPSI-1208 DP2) is connected to the input terminals, the energy storage medium gets queried and transmits its data. Only then the charger gets enabled and the charging of the battery pack starts. This process lasts only a few milliseconds. The applied voltage at the input of the UPS is passed through to the output, reduced by a current-dependent voltage drop (Vout = Vin - 0.5 V at maximum current). The device charges the energy storage and monitors...

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UPSI-1208DP2-22

CONNECTING ORDER 1. APPLICATION (VOUT) 2. DC SOURCE (VIN) 3. RELAY / USB / RS232 Dismantling order reverse to connection! VIN/VOUT – ATTENTION! 1. Note polarity! 2. AWG18 wire should be used (1 mm2)

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UPSI-1208DP2-23

Charging times depend on storage medium, input voltage and the load current. E9 Reverse polarity / Overload / Short circuit The device is protected against reverse polarity at initial operation (device off, not active). When the device is operating in backup mode, reverse polarity protection not exists. If the load current is too high for a duration longer than 3 s, the device switches off (LED flashes quickly) and continues operation automatically after 10 s (non-latch). In the event of a short-circuit, the output is immediately disconnected. A start attempt is made every second (non-latch,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.