VR Rotary Shear

VR Rotary Shear
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VR Rotary Shear

Product catalog summary
Company Overview
BHS-Sonthofen, based in Sonthofen, Germany, is a company specializing in machine and plant engineering, focusing on mixing, crushing, recycling, and filtration. With over 300 employees and a global presence, the company has over 100 years of experience in crushing technology and has expanded its portfolio through the acquisition of AMNI Maschinenbau GmbH.
Rotary Shear Overview
The Rotary Shear is a low-speed, high-torque, twin-shaft shredder designed for shredding bulky and ductile materials such as tires, cables, and textiles. It achieves a high shredding ratio and is suitable for reducing high-volume input materials.
Key Features
  • Flexible Modular System: Ensures targeted shredding results with uniform bulk weight.
  • Clean and Consistent Cut Quality: Precision-made cutting tools with a special hardening process for long life.
  • Low Operating Costs: Cutting tools can be refurbished multiple times.
  • High Availability: Quick exchange of shear shaft assembly in four hours.
  • High Throughput Rates: Sturdy, high-torque drive for high hourly throughput.
  • Flexibility: Capable of processing a broad range of input materials.
  • One-Piece Machine Housing: Robust construction ensures long service life.
  • Torque Buffering: Absorbs sudden machine loads to prevent damage.
Machine Design
  • Feed Hopper: Large central hopper with customer-specific options.
  • Machine Housing: Robust, one-piece welded steel construction.
  • Rotor with Cutting Tools: Counter-rotating rotor shafts with excellent size-reduction performance.
  • Scrapers: Prevent material from adhering to cutting tools.
  • Drive System: Independent shaft power with overload protection.
  • Hydraulic Push-In Device: Optional for continuous feeding of large materials.
  • Frequency Inverter: Optional for adapting speed to process conditions.
  • Quick-Change System: Allows easy exchange of shear shafts.
Functionality
The Rotary Shear operates with two counter-rotating rotor shafts that shred input material using precisely manufactured cutting tools. A hydraulic push-in device and scrapers enhance functionality and prevent material adhesion.
Application Examples
Used in pre-shredding plants for tires and industrial waste in France, and applicable to materials like cables, steel drums, RDF, aluminum, oil filters, textiles, and more.
Technical Data
Specifications for different models (VR 0912, VR 1215, VR 1518) include drive power, rotor speed, dimensions, and weight. Custom designs may vary.
Fields of Competence
BHS-Sonthofen's expertise spans mixing, crushing, recycling, and filtration technologies.
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Catalog excerpts

VR Rotary Shear-1

The universal shredder TRANSFORMING MATERIALS INTO VALUE

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VR Rotary Shear-3

TRANSFORMING MATERIALS INTO VALUE The company BHS-Sonthofen, headquartered in Sonthofen, Germany, is an owner-operated group of companies in the field of machine and plant engineering. We offer technical solutions in the field of mechanical process engineering, with a focus on mixing, crushing, recycling and filtration. With over 300 employees and a number of subsidiaries, BHS-Sonthofen has a global presence. Over 100 years of experience in crushing technology We built our first crushers for the aggregates industry over 100 years ago. For the past 20 years, we have been manufacturing innovative...

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VR Rotary Shear-4

BHS Rotary Shear The Rotary Shear is a low speed, high-torque, twin-shaft shredder. The machine is suitable for the shredding of bulky materials (e.g. domestic, commercial and bulky waste) or ductile input material (e.g. tires, cables, plastic film, paper, textiles) using cutting tools. It also reduces high-volume input materials and items with a large unit weight. At the same time, the Rotary Shear reliably achieves an extremely high shredding ratio.

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VR Rotary Shear-5

FLEXIBLE MODULAR SYSTEM 5 www.bhs-sonthofen.com Targeted shredding results The first process step in the mechanical treatment of waste materials is to reduce and homogenize the particle size of the input material. The Rotary Shear reduces the input material to the desired particle size, at the same time ensuring a uniform bulk weight. The cutting tools can be refurbished multiple times. This makes for cost-effective exchange of a shear shaft assembly in the event of wear. Clean and consistent cut quailty The cutting tools are precision made and are manufactured with very tight tolerances. Long...

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VR Rotary Shear-6

The input material is fed into the machine through a large, central hopper. In addition to standard solutions, customerspecific hoppers are available. 2 The machine housing consists of an extremely robust, onepiece welded steel construction. This allows the machine to absorb extremely high forces without difficulty. 3   Rotor with cutting tools The input material is shredded between two counter-rotating rotor shafts which converge at the center. The special configuration of the cutting tools on the rotor shafts guarantees an excellent size-reduction performance. 4 The scrapers are attached to...

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VR Rotary Shear-7

Quick-change system The quick-change system for the shear shafts consists of a specially developed quick-action coupling between the shear shaft and gearbox, as well as the patented bearing shell bridge. The quick-action coupling is bolted in place, making it possible to exchange the shaft without dismantling the gearbox. The bearing shell bridge can be easily removed, followed by the shear shafts which are taken out from above.

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VR Rotary Shear-8

Functional description Located in a robust housing, two counter-rotating rotor shafts converge at the center and take hold of the input material. Each shaft is equipped with a row of precisely manufactured cutting tools which mesh with each other like scissors. Gripper hooks are located at the tip of each cutting tool to insure the fast and reliable feeding of the material. The hydraulically operated push-in device can be used in individual cases if required. Scrapers are located behind the shafts to prevent material from adhering to the rotating cutting tools. The particle size of the final...

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VR Rotary Shear-9

APPLICATION EXAMPLES 9 www.bhs-sonthofen.com Rotary Shear VR 1215 as the centerpiece of a plant for the pre-shredding of tires in Eastern France Plant for the pre-shredding of industrial waste with a Rotary Shear VR 1215 in Southern France

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VR Rotary Shear-10

Domestic & commercial waste Paper & corrugated cardboard Steel drums

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VR Rotary Shear-11

Performance data (standard designs) Type All specifications apply to the standard design. Technical data for customized designs may differ from the specified data. All technical data may change due to development. Subject to modification without notice.

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VR Rotary Shear-12

CRUSHING TECHNOLOGY RECYCLING TECHNOLOGY FILTRATION TECHNOLOGY 11.2015_801000195_EN, © 2015 BHS-Sonthofen GmbH – All rights reserved. MIXING TECHNOLOGY

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.