NGV SpeedCut Granulator

NGV SpeedCut Granulator
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NGV SpeedCut Granulator

Product catalog summary
Company Overview
BHS-Sonthofen is a German company specializing in machinery and plant engineering, with expertise in mixing, crushing, recycling, and filtration technologies. The company has over 300 employees and a global presence, offering technical solutions and services worldwide.

Granulator Overview
The BHS Granulator is a high-speed, single-shaft cutter designed for secondary sizing of low-density, light, elastic, and brittle materials. It ensures on-target particle size through a cutting process involving a rotor with fly blades and a static blade seat.

Key Features
  • Consistent Cutting Results: Adjustable modular static blade seat segments maintain high cutting quality.
  • Blade Design: Blades are easy to replace and have two cutting edges for versatility.
  • Segmented Screen: The screen is modular, allowing for easy maintenance and replacement.
  • High Throughput Rates: Design features like solid rotor construction and V-cut blade geometry ensure high throughput without quality loss.
  • Long Service Life: Sturdy construction and wear-resistant lining enhance durability.

Machine Design
  • Infeed Hopper: Large central hopper with customizable options.
  • Rotor: Solid forged part with high inertia mass and protective wear ring.
  • Blade Seats: V-shaped arrangement for optimal material infeed and cutting results.
  • Screen Unit: Modular design with hydraulic swivel for easy screen replacement.
  • Dual Drive System: Operated by two electric motors with safety clutch for overload protection.
  • Frequency Inverter: Allows speed adaptation to process conditions.
  • Isolated Rotor Bearing: Double-walled housing protects bearings from heat and dust.
  • Hydraulic Pusher Unit: Optional device for continuous material infeed.

Functionality
The granulator cuts feed material between the rotor and static blade seat, with a screen beneath the rotor to ensure desired particle size.

Application Examples
  • Substitute Fuels
  • Bulky Waste
  • Commercial Waste
  • Automotive Shredder Residues (ASR)
  • Household Waste

Technical Specifications
Two standard models, NGV 1020 and NGV 1028, are detailed with specifications such as drive power, rotor speed, dimensions, and throughput rates. Custom designs may vary.

Fields of Competence
  • Mixing Technology
  • Crushing Technology
  • Recycling Technology
  • Filtration Technology
See more

Catalog excerpts

NGV SpeedCut Granulator-1

On-target particle size for low-density, light materials TRANSFORMING MATERIALS INTO VALUE

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NGV SpeedCut Granulator-3

TRANSFORMING MATERIALS INTO VALUE The Company BHS-Sonthofen is an owner-operated group of companies specialized in machinery and plant engineering. The group is headquartered in Sonthofen, Germany. BHS provides technical solutions for mechanical process engineering with a focus on mixing, crushing, recycling and filtration technologies. With more than 300 employees and several subsidiaries, BHS-Sonthofen maintains a global presence. More than 100 Years of Experience in Crushing Technology 100 years have already passed since we built the first crushers for the rock and stone industry. We have...

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NGV SpeedCut Granulator-4

BHS Granulator The Granulator is a high-speed single-shaft cutter designed for secondary sizing of low-density, light, elastic and brittle materials. The feed material is cut between the rotor equipped with fly blades and the static blade seat. The final product has the desired particle size.

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NGV SpeedCut Granulator-5

On-Target Cutting Results Consistent Cutting Results The Granulator can be used to process a wide variety of feed stock. The selected screen pitch determines the desired particle size. The blades usually wear more quickly near the center of the rotor than at the edges. The modular static blade seat segments are adjustable to help maintain a consistently high cutting quality. Clean Cutting Quality The blades are precision manufactured to very tight tolerances. They are hardened using a special process to ensure a long service life. The blades are also simple to adjust and replace. Blades The blades...

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NGV SpeedCut Granulator-6

Infeed Hopper The machine is equipped with a large, central infeed hopper. On demand, customized hoppers are offered in addition to the standard versions. 2 The rotor is produced from a solid forged part and has a high inertia mass. A rotating wear ring protects the rotor edges at the housing mounting point from wear. 3 The special V-shaped arrangement of the blade seats on the rotor ensures optimum material infeed and optimal cutting results. The blade seats are welded to the main body of the rotor. 4 The screen unit consists of several screen segments in series. This modular design results...

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NGV SpeedCut Granulator-7

Frequency Inverter The machine is equipped with an electronic frequency inverter. This allows the speed to be adapted to individual process conditions and prevents the generation of costly peak currents. Isolated Rotor Bearing The rotor shaft bearings are located in a double-walled housing. This effectively protects the shaft bearings from the effects of heat and dust. 1 Hydraulic Pusher Unit A hydraulic pusher device is available as an option. It ensures continuous material infeed when processing low-density, light or bulky feed stock.

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NGV SpeedCut Granulator-8

Functional Description The feed material is cut between the rotor equipped with blades and the static blade seat. A screen is located beneath the rotor. Oversize feed stock unable to pass through the screen will be transported back to the top of the rotor and cut again. As a result, the final product has the desired particle size with few undersized particles. Detailed illustration of the static blade seat

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NGV SpeedCut Granulator-10

Substitute Fuels Household Waste Commercial Waste Bulky Waste Automotive Shredder Residues (ASR)

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NGV SpeedCut Granulator-11

TECHNICAL SPECIFICATIONS 11 www.bhs-sonthofen.com Performance Data (Standard Designs) Type Drive Power Rotor Diameter x Length Number of Rotor Blades Number of Static Blades Number of Static Blade Seats Number of Cutting Rows on the Rotor Dimensions and Weights (Standard Designs) Type Work Access Opening Length x Width All specifications apply to the standard design. Technical specifications for customized designs may differ from the data provided here. All technical specifications are subject to change due to continuous development. Subject to change without n

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NGV SpeedCut Granulator-12

CRUSHING TECHNOLOGY RECYCLING TECHNOLOGY FILTRATION TECHNOLOGY 05.2016_801000246_EN, © 2016 BHS-Sonthofen GmbH – All rights reserved. MIXING TECHNOLOGY

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.