Biogrinder

Biogrinder
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Biogrinder

Product catalog summary
Company Overview
BHS-Sonthofen is a mid-sized independent group of companies based in Sonthofen, Germany, with subsidiaries in the US, China, and India. The company specializes in mixing, crushing, recycling, and filtration technology, providing state-of-the-art solutions globally.

Experience in Crushing Technology
BHS-Sonthofen has over 100 years of experience in manufacturing crushers and mills, with a focus on vertical-shaft crushers and mills for the aggregates industry, mining, recycling technology, and renewable resources.

Biogrinder Overview
The BHS Biogrinder is a patent-protected machine designed for the mechanical processing of biomass to enhance biogas production. It crushes and defibres input material using impact and shear forces, increasing gas yield and process stability while allowing a wider range of raw materials.

Performance and Efficiency
Tests show that using the Biogrinder significantly increases standard gas yield. The machine processes biomass into a flocculent mass, facilitating nutrient uptake by microorganisms and allowing the use of previously difficult raw materials like green waste and food waste. It operates with high energy efficiency, converting energy into crushing performance rather than heat.

Machine Design
The Biogrinder features a large central feed opening, a rotor with pivot-mounted hammers, guide blades, and a discharge opening. It is equipped with a drive system of either 55 or 75 kW motors, maintenance hatches, a lubricating oil unit, vibration dampers, and a key transfer system for safety.

Applications and Examples
The Biogrinder is used in various biogas plants across Germany for processing materials like corn silage, grass silage, green rye, and animal dung. It is adaptable to different input materials and plant capacities.

Technical Data
The standard design of the Biogrinder includes a rotor diameter of 1,000 mm and a maximum throughput of 6 to 12 t/h, depending on the motor used. Dimensions and weight are specified for the standard design, with potential variations for customized designs.

Fields of Competence
BHS-Sonthofen's expertise spans recycling, mixing, crushing, and filtration technology.
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Catalog excerpts

Biogrinder-1

Efficient substrate processing INTO VALUE

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Biogrinder-3

BHS-Sonthofen We are a mid-sized independent group of companies with over 300 employees. We are passionate about technology, innovative, and place a premium on quality. The group of companies is based in Sonthofen, Germany, and has subsidiaries in the US, China and India. We are a successful global player in the fields of mixing, crushing, recycling and filtration technology. We provide our customers with reliable, well-engineered, state-of-the-art solutions. Experience in crushing technology We started manufacturing crushers and mills for the aggregates industry over 100 years ago. About 50...

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Biogrinder-4

BHS Biogrinder The patent-protected Biogrinder is used for intensive mechanical processing of biomass before it is fed into the fermenter for the generation of biogas. The input material is crushed and defibred by means of impact and shear forces. Use of the Biogrinder accelerates the gas yield, stabilizes the overall process and allows the selection of a wider range of raw materials. The overall cost-effectiveness of the biogas plant is significantly increased.

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Biogrinder-5

Fermenter-friendly processing High energy efficiency In the Biogrinder, the input material is intensively crushed, homogenized and defibered to a flocculent mass, in some instances right down to the level of the cell structures. This pretreatment facilitates the uptake of nutrients by the microorganisms. The effect is particularly attractive in the case of highly fibrous biomass. Furthermore, extraneous materials, such as soil clods and stones, are also crushed without danger to the machine. The substrates remain in the Biogrinder for a very short time, so the energy applied is converted into...

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Biogrinder-6

Feed opening  Vibration dampers  Materials are fed into the Biogrinder via a large central feed opening with a diameter of 500 mm. The machine has a relatively low height, allowing cost-effective connection to your plant technology. The machine is installed on vibration dampers to prevent the transmission of vibrations into the surrounding steel or concrete construction. Key transfer system The rotor is mounted on a vertical shaft. First of all, the material stream hits the guide blades. Beneath these, the rotor has two star-shaped levels, each of which can be fitted with a maximum of six pivot-mounted...

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Biogrinder-8

Corn silage before and after the Biogrinder Cut grass before and after the Biogrinder Green rye before and after the Biogrinder

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Biogrinder-9

Stable dung before and after the Biogrinder Sugar beet before and after the Biogrinder Cereal before and after the Biogrinder

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Biogrinder-10

A customer in Southern Germany uses a BHS Biogrinder (75 kW) installed on a biogas plant (capacity 900 kWel) for processing corn silage, grass silage, green rye and WCS. The biogas plant (capacity 1,200 kWel) of a customer in Northern Germany is equipped with a BHS Biogrinder (75 kW). It is used for processing grass silage, shredded corn cobs, cattle and horse dung, green rye and WCS. In Saxony, a BHS Biogrinder (55 kW) on a biogas plant (capacity 300 kWel) processes grass silage, cattle and horse dung, and WCS.

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Biogrinder-11

Technical data 11 www.bhs-sonthofen.com Performance data Type Rotor diameter Dimensions and weight (standard design) Type All specifications apply to the standard design. Technical data for customized design may differ from the specified data. All technical data may change due to development. Subject to modification without notice.

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04.2013_801000119_EN © 2013 BHS-Sonthofen GmbH All rights reserved. Mixing technology Crushing technology Recycling technology Filtration technology BHS-Sonthofen GmbH An der Eisenschmelze 47 87527 Sonthofen Germany Phone +  49 8321 6099-0 Fax + 49 8321 6099-220 [email protected] www.bhs-sonthofen.com

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All BHS Sonthofen Process Technology catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.