1. Catalogs
  2. BGB Innovation
  3. Wind Industry Brochure

Wind Industry Brochure

Wind Industry Brochure
1 / 20 PagesView full catalog

Wind Industry Brochure

Product catalog summary
Introduction
BGB Engineering Ltd is a pioneer in designing slip rings specifically for wind turbine hub control systems. They are a leading supplier in the wind turbine industry, collaborating with major manufacturers like Vestas.

Slip Ring Assemblies
These assemblies facilitate power and data transfer between the hub/blades and the nacelle. BGB offers custom units combining power slip rings with signal, optical, and hydraulic rotary joints. Power channels use Phosphor Bronze rings with Copper or Silver graphite brushes, while signal channels use silver contacts or fibre optic rotary joints.

Signal & Power to the Hub
BGB products support various communication protocols and can transfer high integrity digital and analogue signals in harsh conditions. Units can include encoders for rotor position determination and are designed for easy serviceability.

Generator Slip Rings
BGB provides solutions for varying current and voltage applications, with products rated up to 2.5kAmps and 22.0kV. Helical grooved slip rings are used for high-speed applications, offering better commutation and uniform current distribution.

Fibre Optic Rotary Joints (FORJ)
The Optilinc range is designed for demanding applications, offering durability and protection against dust and water ingress. These can be integrated into bespoke slip ring solutions.

Bespoke Slip Ring Assemblies
BGB offers custom design and manufacturing services, using advanced 3DCAD technology and collaborating with leading engineers. Testing includes dynamic electrical tests, IP, EMC, HALT, and more.

Cage & Bus-Bar Assemblies
Cage assemblies ensure correct brush holder positioning, while bus-bar assemblies terminate brushes to generator cables.

Small Wind Turbine Slip Ring Units
Designed for 3KW-20KW turbines, these units are used in remote locations and can be customized to customer requirements.

Generator Brush Holders
BGB offers a range of brush holders for high-speed and high-current applications, using constant force springs and non-ferrous materials.

Lightning Defence
BGB's lightning brush holders provide a low impedance path to protect critical components from lightning strikes.

Static Earth Dissipation
BGB offers solutions to prevent electrostatic charge build-up, protecting key components and ensuring turbine operation.

Cable Looms & Harnesses
BGB manufactures looms and harnesses for power, signal, and fibre optic transmission, offering both prototypes and production batches.

Repairs, Refurbishments, and Replacements
BGB can repair, refurbish, or replace slip rings, restoring them to 'as new' condition and providing new parts if necessary.

Why Choose BGB?
BGB has a long history of providing innovative, quality, and cost-effective solutions in the wind industry. They are certified to ISO standards and have a culture of continuous improvement and customer focus.
See more

Catalog excerpts

Wind Industry Brochure-3

BGB Engineering Ltd were the first slip ring manufacturer to design a dedicated wind turbine slip ring for development of slip ring solutions for this growing industry. BGB remain at the forefront of turbine technology and work closely with major wind turbine manufacturers such as market leaders, Vestas.

 Open the catalog to page 3
Wind Industry Brochure-4

Silver provides the best material for reliable signal transfer, and very low signal noise. In most cases, sealed enclosures are used to prevent the ingress of liquids meet customers required IP rating. Power & Signal Slip ring assemblies are used for the transfer of power and data between the slow speed main shaft. BGB can manufacture custom units that combine power slip rings with signal/optical/hydraulic rotary joints. Power channels utilise Phosphor Bronze rings in conjunction with either Copper graphite or Silver graphite brushes. Signal channels make use of silver to silver contacts, or...

 Open the catalog to page 4
Wind Industry Brochure-5

BGB are at the forefront in slip ring design for a dedicated wind turbine slip ring for hub control systems. As leaders in the field BGB are always innovating and improving products to suit customers in the wind turbine Units can be supplied with matched looms complete with quick disconnect/connect systems for ease Pitch Control (Blade BGB units can transfer high integrity digital and analogue signals including tachometers, strain measurement, proximity switches and relay circuits in all harsh environmental conditions (heavy vibrations, high altitude, humidity and sub-zero temperatures). Units...

 Open the catalog to page 5
Wind Industry Brochure-6

GENERATOR SLIP RINGS: High Voltage Power Slip BGB provide slip ring and brush holder solutions for varying current and voltage Products can be supplied with a rating Standards. These products can be supplied solely or as part of a packaged High power units are primarily used for power take off from the wind turbine Helical grooved slip rings are used in applications that have higher rotational speeds. The benefits of • Better commutation between the working faces • more uniform current distribution between brushes BGB can develop slip ring designs or repair solutions for existing platforms to...

 Open the catalog to page 6
Wind Industry Brochure-7

FIBRE OPTIC ROTARY JOINTS (FORJ's) COMBINED WITH CONVENTIONAL SLIP RING The Optilinc range of FORJs devices are adaptable for the most Made to withstand the harsh environments of offshore wind farms, Optilinc has exceptional durability, protecting the unit from dust and water ingress to IP67. The Optilinc FORJ has been fully tried and tested in leading wind turbine manufacturers development Power Slip Ring Incorporating FORJ's As well as stand alone media converters and WDMs, BGB can build all Optilinc products into bespoke slip ring solutions incorporating connections to suit each individual...

 Open the catalog to page 7
Wind Industry Brochure-8

BESPOKE SLIP RING ASSEMBLIES: Bespoke Assemblies total rotary solutions developed to customer specification or retrofit current solutions. , The design office use the latest I 3DCAD technology and work with world leading wind turbine design engineers to produce innovative solutions and bespoke assemblies. Testing can include; dynamic electrical tests, IR EMC, HALT, Thermal shock, Vibration and Surge tests. Dynamic/static balancing is also standard practice. BGB have been fully accredited and certified as a Schenck specialist contract balancing service provider (both static and dynamic). Imbalance...

 Open the catalog to page 8
Wind Industry Brochure-9

CAGE & BUS-BAR ASSEMBLIES: Preset Cage Assemblies Cage assemblies are mounted to the stator side of the application and are used to mount brush holders in the correct position relative to the slip ring. positioned to speed up assembly positioning is critical relative to the slip ring surface, correct alignment of the brush is imperative. This allows for optimum surface contact from day of installation. Bus-bar Assemblies Bus-bar assemblies are used to generator main stator cables. These are normally incorporated as part of the cage assembly. * Full Technical specification available on BGB website:...

 Open the catalog to page 9
Wind Industry Brochure-10

3KW-20KW SERIES SLIP RINGS: Small Wind Turbine Slip Ring Units manufactured post top slip rings to accommodate the yawing of a turbine to many of the 3Kw-20Kw wind turbine These units are primarily used in remote locations, farms and small businesses to independently generate electricity in the absence of mains grid As with the larger slip ring assemblies, units can be designed customer requirements. Slip rings can be made with protective covers to protect from extreme elements up to an IP rating Full Technical specification available on BGB website: www.bgbengineering.com

 Open the catalog to page 10
Wind Industry Brochure-11

GENERATOR BRUSH HOLDERS: Generator Brush Holders BGB offer a wide range of standard brush holders to suit all applications Single or multi brush designs are available for generators and high power applications. Brush holders can be custom designed to suit specific customer BGB use constant force springs and non ferrous materials where appropriate. Various forms of wear detection are also available. Brush holders provide housing for the static side of the rotational electrical contact. Generator brush holders are primarily used in high rotational speed / high current density * Full Technical specification...

 Open the catalog to page 11
Wind Industry Brochure-12

BRUSH HOLDERS: Custom Brush Holders BGB work closely with global customers to develop more efficient, cost effective brush holder solutions. Benefits include longer brush life, reduction in service time, improved cooling and minimal brush contact face area by using the optimum brush compound. Paratec is a BGB designed parallel action brush system that provides high contact integrity and system stability for both signal and power The non-metallic body ensures suitability for operation in corrosive environments (such as marine) whilst captive screws improve serviceability. BGB now fit this product...

 Open the catalog to page 12
Wind Industry Brochure-13

BRUSH HOLDERS: Standard Brushes & Holders The range of standard brush holders are very adaptable and lend themselves to both fast and slow moving applications. Standard construction is brass with copper foil or braid connections requested). Double spring versions and brushes are available where The range varies from simple callipers and cartridges to advanced fixed box holders with constant force springs BGB have been in the wind industry since 1991 and have sold many thousands of brush holder units worldwide to major wind turbine OEMs. BGB brush holders are uniquely easily replaced when they...

 Open the catalog to page 13

All BGB Innovation catalogs and technical brochures

  1. Optilinc

    1  Page

  2. Optilinc

    12  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.