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Optical quality sheets

Optical quality sheets

Product catalog summary
Main Extruder Specifications: The main extruder is equipped with a bimetallic barrel and screw, optimized for processing polycarbonate (PC) with an efficient venting system. High precision gravimetric dosers ensure consistent feed rates, synchronized with the gear pump and extruder screw RPM.
Co-Extruder Functionality: The co-extruder applies a thin protective layer to shield the sheet from UV rays.
Calendering System: The 3-roll calender is crucial for achieving high optical quality sheets. It features three rolls, each 410 mm in diameter, with a high gloss finish and internal pressurized water flow at high temperatures. The standard roll width is 2300 mm, producing sheets with a net width of 2000 mm. The calender's geometry is adjustable, allowing adaptation to required sheet thicknesses.
Roll Speed and Control: The roll speed transmission, motor, and reducer controls are designed to ensure vibration-free rotational movement, essential for maintaining optical quality.
Sheet Protection and Handling: The extruded sheets are protected with polyethylene film and can be cut to lengths up to 3000 mm. An automatic vacuum sucker unit is used for stacking the sheets. Custom configurations are available upon request.
Contact Information: BG Plast impianti srl, via Venezia, 21050 Marnate (VA) ITALIA. Phone: +39 0331 365865. Website: www.bgplast.it. Email: [email protected].
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Catalog excerpts

Optical quality sheets-1

SPECIAL APPLICATION > Optical quality sheets The main extruder, with bimetallic barrel and screw, has been specifically designed for PC processing, mainly in what concerns the efficiency of the venting system. The gravimetric high precision dosers guarantee constant feed rates synchronized with the gear pump and the extruder screw rpm. The co-extruder is extruding a thin layer suitable to protect the sheet against UV rays. It is well known how critical is for the calendering system to obtain high optical quality sheets: in the 3-roll calender BG Plast engineers have applied the best mechanical and technological solutionts. The calender has three rolls of 410 mm diameter with high gloss finishing on surface with internal circulation of pressurized water flow at high temperatures. The total width of the rolls is related to the final net width of the sheet. Standard width for this type of machine is 2300 mm for net width on sheet of 2000 mm. The calender geometry can be varied: the upper roll turns around the central roll axis. This particular feature permits to adapt the calender to the thicknesses required for the sheet. Roll speed transmission, motor and reducer controls have been particularly studied to guarantee a rotational movement with absolutely no vibration, an unavoidable factor to get the properties required by optical quality sheet. The extruded sheet is later protected with polyethylene film and cut to size up to 3000 mm length. An automatic vacuum sucker unit picks up the sheets and stacks them at the side. Different configuartion available upon request. BG Plast impianti srl - http://www.bgplast.it - [email protected] P. IVA 03124520127 | via Venezia, 21050 Marnate (VA) ITALIA | T +39 0331 365865

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