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INDUCTION HEATERS

INDUCTION HEATERS

INDUCTION HEATERS

Product catalog summary
Overview: The document discusses the BETEX MF Quick-Heaters, which utilize middle frequency induction heating technology for mounting and dismounting various components such as bearings, labyrinth rings, and gears. This method is highlighted for its efficiency, safety, and environmental benefits compared to traditional heating methods.
Specifications: The heaters come in two models, 2.5 and 3.0, with power options of 22 kW and 44 kW. They feature compact designs with digital displays (3.5” for 2.5 and 7” for 3.0), adjustable power control, and dual temperature sensing. The heaters operate at a frequency range of 10-25 kHz and are compatible with various materials including steel and titanium.
Benefits: Key advantages include economic efficiency, safety through temperature-controlled heating, energy efficiency, and environmental friendliness. The heaters are versatile, allowing for the use of fixed or flexible inductors, and are easy to transport and operate.
Applications: The heaters are used across industries such as steel, rail/metro, machine building, and paper/printing. They facilitate quick and clean disassembly and assembly processes, improving operational efficiency and reducing downtime.
Technical Details: The document provides detailed technical specifications for both models, including dimensions, weight, power requirements, and operational features. The heaters offer features like smart inductor recognition, USB connectivity, and remote servicing options.
Methods: Four heating methods are described: using fixed inductors around or inside components, table inductors for serial heating, and flexible inductors for non-cylindrical shapes.
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Catalog excerpts

INDUCTION HEATERS-1

INDUCTION HEATERS Mounting & dismounting BETEX MF QUICK-HEATERS - MIDDLE FREQUENCY TECHNOLOGY For mounting & dismounting of bearings, labyrinth rings, bearing inner rings, bearing rings, sleeves, couplings, gears ... Middle frequency induction heating is a safe and cost effective heating method, which improves the quality of installation or maintenance. This method is fast, simple and energy efficient, compared to conventional methods. Middle frequency technology makes it easier and quicker to transfer effective energy in the work piece. The MF Quick-Heater is a compact model. This system is also clean and operates very quietly. The MF Quick-Heater saves you time as it can be deployed very rapidly (fewer actions) and heats faster than conventional methods. Energy use is much lower thanks to its more efficient electricity consumption. Each heater is customised to your needs and supplied with required size(s) of inductors. BENEFITS OF BETEX MIDDLE FREQUENCY INDUCTION HEATERS P Economic: One device for mounting and dismounting. P Choice between two standard generators: 22 or 44 kW. | Low connection power (32/63 Amp). p Choice between fixed and/or flexible inductors. P Safe: Temperature-controlled heating: overheating is not | possible because demand is constantly monitored and | adjusted if necessary. When the preset temperature is reached, | the device will switch off automatically. P Energy efficient operation: Short heating times and process | optimization. P Clean and environment friendly: No oil, gas, no pre-heating | necessary (lower CO2 emissions). P Flexible operation: Compact and easy to transport on site. P Versatile: The inductors can be placed both in and around the | component. You can also place a component on a flat surface | (table model) or work with flexible inductors. The inductors are | supplied in various diameters, fixed or flexible according to | your requirements. P Smart Inductor recognition: When a fixed inductor is | connected to the generator for a second time, the correct | settings are selected automatically. Simply press the START | button to get the job done. P Air-cooled: No need for unreliable water cooling. ___

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INDUCTION HEATERS-2

INDUCTION HEATERS Mounting & dismounting BETEX MF QUICK-HEATERS - MIDDLE FREQUENCY TECHNOLOGY t, eco smarway of The dly frien ng heati Middle frequency induction heating is a superior, fast and controlled heating method. It prevents unnecessary damage to parts and reduces wear and tear. 1. Steel industry Couplings were removed using a 22 kW generator and a flexible inductor. In 3 minutes temperature of 100°C was reached. The old method lasted 2 hours so time saving was tremendous. The new method also caused improvement in working conditions: cleaner and quieter! 2. Rail/Metro industry Easy disassembly...

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INDUCTION HEATERS-3

INDUCTION HEATERS Mounting & dismounting BETEX MF QUICK-HEATER 2.5 • Compact design with digital 3.5” display • Middle frequency technology • Choice between 2 generators: 22 or 44 kW • Smart electronics ensure optimal operating frequency • Adjustable power control • Dual temperature sensing (monitoring ΔT) • Choice between fixed or flexible inductors Technical specifications on pag 40–41 • For mounting, dismounting and preheating • Suitable for steel, cast iron, stainless steel and titanium • Controlled heating by temperature or time • Low connection power (32/63 Amp) • Generators adjustable...

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INDUCTION HEATERS-4

INDUCTION HEATERS Mounting & dismounting BETEX MF QUICK-HEATER 3.0 • Compact design with digital 7” display • Middle frequency technology • Choice between 2 generators: 22 or 44 kW • Smart electronics ensure optimal operating frequency • Adjustable power control • Dual temperature sensing (monitoring AT) • Choice between fixed or flexible inductors P Heats according top reset temperature/time curve P Shows temperature development in chart form P Option of logging the heating cycle P USB connection for software upgrading P Login option for remote servicing Testing For special applications, we...

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INDUCTION HEATERS-5

Method 1 • Fixed inductor Heating with fixed inductor around the component. Energy input from outside to inside. For bearing rings, pipes and rings. Method 2 • Fixed inductor Heating with fixed inductor in the component. Energy input is outwards. For example, bored holes for gearboxes or bearing bores in housings/frames. Method 3 • Table inductor The part is lying flat on an inductor table and is heated in a very short time to the required temperature. This method is suitable for light products that require serial heating. Method 4 • Flexible inductor The flexible inductor is wrapped around a...

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INDUCTION HEATERS-6

POWER PLANTS MACHINE BUILDING PAPER/PRINTING MACHINE BUILDING

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INDUCTION HEATERS-7

TECHNICAL DETAILS - Middle frequency 2.5 t £ Min. winding diameter flexible inductors 44kW

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.