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solutions for Oil and Gas Production

solutions for Oil and Gas Production
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solutions for Oil and Gas Production

Product catalog summary
Overview: This document outlines the use of BERTHOLD TECHNOLOGIES radiometric instruments in the oil and gas industry for measuring level, multiphase level, and density. These instruments are crucial for ensuring accurate and repeatable readings in various settings such as drilling rigs, production platforms, FPSOs, and oil terminals, which are essential for safe and profitable operations.
Key Applications:
  • Drilling Mud Density Measurement: Provides real-time density data to optimize mud mixing and processing, with easy installation and maintenance-free operation.
  • Level Alarm for Safety Applications: Controls high and low-level set points in separators to ensure process safety, with external mounting for easy retrofitting.
  • Oil Level Measurement in Separators: Uses non-contacting radiometric level transmitters for accurate measurements, improving process efficiency and tank utilization.
  • Oil/Water Interface Measurement: Prevents oil from entering the water outlet and vice versa, ensuring efficient separation.
  • Multiphase Level Measurement: Offers a comprehensive view of the separation process by measuring different product layers such as oil, water, emulsion, sand, and gas.
  • Sand Level Measurement: Monitors sand levels with non-contacting radiometric transmitters to optimize desanding processes.
  • Liquid Level Measurement in Wet Gas Scrubbers: Ensures efficient separation of mist and liquid droplets from gas streams.
  • Slug Detection: Detects slugs early in pipelines to prevent disturbances in separators and other processes.
Product Features:
  • SENSseries LB 480: Specifically designed for oil and gas applications, offering long-term stability and repeatability, and certified for SIL2/SIL3 applications for high reliability and safety.
  • Radiation Safety: Utilizes high-quality scintillators to operate with reduced source activity, enhancing safety.
  • Quality Assurance: Manufactured in Germany, ensuring high-quality standards and compliance with industry standards like NORSOK.
Introduction: BERTHOLD TECHNOLOGIES specializes in radiometric process measurements, leveraging over 60 years of expertise to develop customized solutions for the oil and gas industry, focusing on optimal performance and radiation safety.
Core Competence: The company's core competence lies in radiometric technology, with products designed to exceed industry standards and tailored solutions for specific applications, particularly in adapting to tank geometries.
Flexibility and Support: BERTHOLD's in-house source production facility demonstrates its flexibility in meeting customer needs and providing rapid support, supported by a global network of sales and service experts.
Health, Safety, and Environment: BERTHOLD prioritizes health, safety, and environmental considerations in its operations, committed to supporting clients worldwide with well-trained experts.
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Catalog excerpts

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Solutions for Oil and Gas Production Level, Multiphase Level and Density Measurement

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BERTHOLD TECHNOLOGI BERTHOLD TECHNOLOGIES radiometric instruments are perfectly suited for use in the offshore and onshore oil industry. They are installed on Drilling Rigs, Production Platforms, FPSOs and Oil Terminals and provide highly accurate and repeatable readings, - the base for a profitable and safe operation. Regardless whether ■ a high level / low level alarm, ■ a continuous level measurement, ■ interface measurement or ■ a density measurement is needed - all of our detectors are characterized by an outstanding level of sensitivity and long-term stability -reducing radiation levels...

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Production Platform ᕥ Measuring sand level ᕦ Measuring liquid level in wet gas scrubbers ᕧ Detecting slugs

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BERTHOLD TECHNOLOGI

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The composition of drilling mud is an important factor because it ensures stable conditions in the wellbore. An online density measurement at the feeding line provides real-time information on the mud density before it enters the wellbore. A second density system at the mud returning line is used for the measurement of solid contents referring to the cuttings in the flow. In combination with a flow meter the mass flow of cuttings can be determined. Application Profile ■ Measurement task Density of drilling mud (Mass flow) ■ Location Mud feeding / mud returning line ■ BERTHOLD Solution Radiometric...

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BERTHOLD TECHNOLOGI The reliable control of high level and low level set points is very important for process safety in the oil and gas production. Separators especially have such a safety system that prevents from overfilling and ensures operability of following processes. The BERTHOLD instruments used for level switch applications ensure the highest degree of safety and reliability. The system is mounted on the outer tank wall and therefore not exposed to the high pressure and high temperature conditions inside the tank. Existing tanks can be easily retrofitted by the BERTHOLD point level systems,...

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Measuring Oil Level in Separators The separation process is the basic part of hydro- constantly high accuracy and repeatability through- carbon production. To achieve good, stable sepa- out the whole time of operation. As the compo- ration, the total liquid level should be controlled nents are mounted on the outer wall, they do not with accurate measurement gauges. BERTHOLD come into contact with the measured material and level transmitters are used to monitor measu- are therefore not exposed to wear and tear. ring ranges, from a few millimeters up to several meters. The radio metric level measurements...

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External arrangement with rod detector. Arrangement with point detector. The source is inserted in a dip pipe.

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During the separation process, the interface between oil and water has to be determined. A reliable control of this interface is very important because it prevents oil from entering the water outlet and ensures that water is not reaching the oil side. BERTHOLD interface measurements are used in horizontal and vertical separators ensuring maximum safety and reliability in the prevailing high pressure and high temperature processes. Application Profile ■ Measurement task Oil/ Water interface ■ Location Separator, Slug Catcher, Knock Out Drum ■ BERTHOLD Solution Radiometric level transmitter (SIL2...

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Multiphase Level Measurement With the Multiphase Level Measurement system the level and the thickness of the different product from BERTHOLD the operator receives a live picture layers: oil, water, emulsion, sand, gas. It provides of the highly complex separation process taking real time values and a graphic display for trending place inside the tank. Continuously and over the in order to improve important control parameters whole measuring range the instrument measures like residence time and the addition of chemicals. Measurement task Multiple layers (Oil, Water, Emulsion, Gas, Sand) Location...

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Ideal picture of the on-going separation process Level and thickness of all different layers Achievable accuracy ≤ 20mm level Improved addition of chemicals e.g. anti-foam agent, demulsifiers Ideal control of all outlets and inlet Highest operational safety (SIL2 option) Trend monitoring and data logging Easy to use Control Unit with HMI (graphic display, measurement values and alarms) Characteristics Several detectors are mounted outside the tank, while the radiation sources are inserted in a dip pipe. Each detector is used to measure the position of the interface layer in a very confined range...

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BERTHOLD TECHNOLOGI Continuous level measurement with the source inserted in a dip pipe.

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Measuring Sand Level Sand is removed from the liquids in hydrocylones or in sand settling tanks. The sand level information is very important to control the desanding process. BERTHOLD radiometric level transmitters are ideal for monitoring the sand level, because of their non-contacting nature. Depending on the individual application and requirements the measurement can be realized either with multiple point level measurements or with continuous level measurements. Measurement task Sand level measurement Location Separator, Sand settling tank, Desanding unit BERTHOLD Solution Radiometric level...

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BERTHOLD TECHNOLOGI Wet Gas Scrubbers are used for the separation of mist and liquid droplets out from the gas stream. The liquids are collected in the bottom of the vessel and have to be measured by a reliable measuring system. BERTHOLD level measurement gauges are used to measure the total liquid level in a gas scrubber. Due to their high stability and repeatability the systems are maintenance-free and do not require re-calibrations. Application Profile ■ Measurement task Continuous level measurement of liquids ■ Location Wet Gas Scrubber ■ BERTHOLD Solution Radiometric level transmitter (SIL2...

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BERTHOLD TECHNOLOGI

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Detecting Slugs Severe problems can be caused by slugs on offshore slugs are measured by means of radiometric den- platforms. Examples include disturbance in separa- sitometers with shortest response time to guaran- tors, excessive flaring and reduction of production tee an early warning and initiation of appropriate capacities. In order to reduce the adverse effects an early detection of an arriving slug is essential. The Measurement task Detection of gas / liquid slugs Location Pipeline, Slug catcher inlet BERTHOLD Solution Radiometric densitometer with SpeedStar functionality e.g. SENSseries...

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