1. Catalogs
  2. Berthold Technologies Process Control
  3. Radiometric measurement- Accuracy, repeatability and errors

Radiometric measurement- Accuracy, repeatability and errors

Radiometric measurement- Accuracy, repeatability and errors

Radiometric measurement- Accuracy, repeatability and errors

Product catalog summary
Introduction to Radiometric Measurements
Radiometric measurements are essential in industrial processes for assessing level, density, and flow, particularly in extreme conditions where traditional methods are ineffective. These measurements are non-contact and non-intrusive, making them suitable for challenging environments.
Principle of Operation
These measurements rely on the attenuation principle using a gamma radiation source, a vessel with process material, and a detector. Isotopes like Cesium-137 and Cobalt-60 are commonly used. The radiation intensity is measured to determine process values, following the ALARA principle for safety.
Types of Sources and Detectors
Depending on the task, point sources and rod sources are utilized. Point sources are compact and used for density and level measurements, while rod sources offer linear calibration over a range. Detectors convert gamma radiation into light using scintillators, which is then transformed into electrical pulses for measurement.
Systematic and Statistical Errors
Errors can be systematic or statistical. Systematic errors are predictable and can be reduced with compensation methods, whereas statistical errors are random and follow a Gaussian distribution. Factors such as temperature variations, background radiation, and interference from weld inspections can impact measurements.
Error Mitigation
Advanced algorithms and compensation methods are employed to minimize errors. For example, Berthold Technologies uses spectral analysis to maintain accuracy across a wide temperature range. Interference from background radiation and other sources is managed using features like X-Ray Interference Protection (XIP) and Radiation Interference Discrimination (RID).
Conclusion
Radiometric measurement technology is reliable and reproducible, making it the preferred choice for difficult measurement tasks. Understanding and mitigating errors is crucial for achieving accurate and consistent results.
Calibration and Accuracy
Calibration is vital for accurate radiometric measurements. The correlation between a point source's count rate and filling level is non-linear, leading to systematic errors if not properly calibrated. Multi-point calibration can linearize the curve, reducing errors. High reproducibility is often prioritized over absolute accuracy.
Systematic and Application-Related Errors
Systematic errors can be managed with good workmanship, but application-related errors such as media deposits, crosstalk, and hydrogen content require attention from the end-user. Proper calibration under process conditions is essential to minimize these errors.
Measurement Techniques
Nuclear gauges operate on the attenuation principle, affected by vessel walls and internal structures. Onsite calibration is necessary to account for non-process related attenuation. Continuous level measurements use rod detectors, which are sensitive to background noise, emphasizing the need for a good signal-to-noise ratio.
Statistical Errors and Sensitivity
Statistical errors are significant in nuclear limit switches and density measurements. High count rates and appropriate time constants help manage these errors. Sensitivity is important but should be balanced with noise management to improve overall system performance.
Conclusion
Radiometric measurement accuracy depends on sensitivity, calibration, and error management. Berthold Technologies provides expertise and solutions to enhance measurement reliability and productivity, ensuring safety and minimizing downtime.
See more

Catalog excerpts

Radiometric measurement- Accuracy, repeatability and errors-1

Accuracy, repeatability and errors RADIOMETRIC MEASUREMENTS

 Open the catalog to page 1
Radiometric measurement- Accuracy, repeatability and errors-2

Radiation sources Radiometric measurements for industrial processes have been around for several decades. They are an important component in the performance of critical level, density and flow measurements. Nuclear measurement gauges work where conventional measuring technology fails. They offer outstanding measurement results under extreme conditions. High temperatures, pressures and other difficult ambient and process conditions are no problem for radiometric measurements. Typical measurement tasks are non-contact level and density measurements in various vessels, bunkers and piping systems,...

 Open the catalog to page 2
Radiometric measurement- Accuracy, repeatability and errors-3

Point sources Point sources are widely used in literally any measurement task, whether it is density, level or the use as limit switch. They usually comprise an inner source capsule, which securely encapsulates the radioactive material and a shield with a shutter mechanism to block the radiation in a controlled way. Fig.4 shows schematically how a detector works. When the emitted gamma quants hit the crystal, after having passed through the walls of the vessel, pipe and the measured product itself, each gamma photon in the beam might generate a light flash, resulting in thousands of subsequent...

 Open the catalog to page 3
Radiometric measurement- Accuracy, repeatability and errors-4

Types of errors On the following pages we want to elucidate different types of errors that occur in a radiometric measurement. Clearly, everybody will immediately think of the statistical error, but we will show that there are other influences that create errors as well. Measurement errors can be classified into systematic errors and statistical (random) errors. A proper measurement setup delivers a good result with an appropriate accuracy and reproducibility. Often, by all means within acceptable tolerances, this is more important than the absolute accuracy of the value. If you want to watch...

 Open the catalog to page 4
Radiometric measurement- Accuracy, repeatability and errors-5

Calibration Nuclear gauges work on the principal of attenuation. Basically, every matter interacts with ɣ-radiation and has an attenuating effect. Under process control perspective, this is not only the media to be measured, it is also the steel walls of the vessel, any inside construction, insulation, framework, etc. For example, a typical Delayed Coking Unit in a refinery is made of steel with a 20-50 mm wall thickness and has a diameter of 5-9 m, all packed in insulation. Thus, it is obvious that a level system needs to be calibrated onsite to reflect the non-process related attenuation. Hence,...

 Open the catalog to page 5
Radiometric measurement- Accuracy, repeatability and errors-6

Application types Level switch A level switch is a point-to-point measurement, utilizing a point source and a point detector. Density Similar to the nuclear limit switch, density measurements are typically point-to-point measurements, with the same error modes. Fig.9 Level switch schematic Fig.10 Schematic of a density measurement Systematic errors can be reduced very well, by applying good workmanship during installation and setup of the measurement. This includes establishing the system with properly calculated switching limits. The most important and dominant error of a nuclear limit switch,...

 Open the catalog to page 6
Radiometric measurement- Accuracy, repeatability and errors-7

Berthold Technologies stands for excellent know-how, high quality and reliability. The customer is always the focus of our solution. We know our business! Using our varied product portfolio, our enormous specialized knowledge and extensive experience, we develop suitable solutions together with our customers for new, individual measurement tasks in a wide variety of industries and applications. Berthold Technologies is specialised in radiometric process measurements for 70 years. This is our core competence with state-of-the-art and cutting edge products and solutions covering a vast range of...

 Open the catalog to page 7

All Berthold Technologies Process Control catalogs and technical brochures

  1. Retrofit

    3  Pages

  2. MEVIS

    4  Pages

  3. Micro-Polar

    16  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.