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Interface Measurement in desalters

Interface Measurement in desalters

Interface Measurement in desalters

Product catalog summary
Introduction
EmulsionSENS is a system designed for optimum control of the desalting process in refineries. It utilizes scintillation detectors mounted outside the vessel to measure the interface between oil, emulsions, and water in desalters.

Importance of Interface Measurement
Interface measurements in desalters are crucial for refining processes, especially when using opportunity crudes with high levels of sulfur and other impurities. Proper measurement ensures effective removal of salts and minerals, compliance with environmental regulations, and prevention of operational issues.

Challenges with Traditional Measurement Technologies
Traditional technologies may fail to accurately measure the emulsion layer, leading to potential environmental issues or operational inefficiencies. Incorrect measurements can result in hydrocarbons being sent to wastewater treatment or cause damage to distillation columns.

Advantages of EmulsionSENS
  • Maximizes throughput and availability.
  • Ensures ideal control of drained water quality and brine outlet.
  • Reduces operational costs and the need for emulsion breaking chemicals.
  • Increases safety for subsequent distillation processes.


Features of EmulsionSENS
  • Customizable number of sources/detectors based on application.
  • Highly repeatable and stable measurements.
  • Detectors mounted outside the vessel for easy maintenance.
  • Precise density and level measurement accuracy.
  • Optional mud level measurement.
  • Reliable operation on all API crudes.


Process Optimization and Cost Savings
EmulsionSENS allows continuous monitoring of density gradients, maintaining desired emulsion layer levels, and reducing the use of emulsion breaker chemicals. This optimization can lead to significant cost savings, estimated between $100,000 to $300,000.

About Berthold Technologies
Berthold Technologies specializes in radiometric process measurements, offering tailored solutions with high accuracy and stability. With 70 years of experience, they provide global support and expertise in measurement technology.
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Catalog excerpts

Interface Measurement in desalters-1

INTERFACE MEASUREMENT IN DESALTERS EmulsionSENS – Optimum control of the desalting process

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Interface Measurement in desalters-2

INTERFACE MEASUREMENT OF OIL / EMULSIONS / WATER Interface measurements in desalters are often regarded as not being very critical, even though every drop of oil, to be refined, passes through the desalter. As refineries try to maximize their margins, so-called opportunity crudes are often used. These crude oils generally contain increased levels of sulphur, oil sands, bitumen, heavy oils and oils with high TAN. This can lead to problems with the proper operation of the desalter. In addition, refineries are increasingly confronted with stricter environmental regulations. The efficient level control...

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Interface Measurement in desalters-3

crude oil, where water can damage to the distillation columns, salts can cause corrosion issues and fouling of heat exchangers/furnace tubes and minerals such as iron (Fe) can deactivate downstream catalyst. In addition to controlling water and brine levels, the EmulsionSENS interface measuring system from Berthold Technologies allows you to continuously monitor the gradient change in density to ensure that the water content in the area of the electrostatic grids stays within defined limits, preventing short circuits. In addition, the emulsion layer can be kept continuously at the desired level...

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Berthold Technologies stands for excellent know-how, high quality and reliability. The customer is always the focus of our solution. We know our business! Using our varied product portfolio, our enormous specialized knowledge and extensive experience, we develop suitable solutions together with our customers for new, individual measurement tasks in a wide variety of industries and applications. Berthold Technologies is specialised in radiometric process measurements for 70 years. This is our core competence with state-of-the-art and cutting edge products and solutions covering a vast range of...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.