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Density, Concentration and Solids Content

Density, Concentration and Solids Content
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Density, Concentration and Solids Content

Product catalog summary
System Overview
Berthold's non-contacting measurement technology is designed for continuous process control in pipelines and vessels, determining density, concentration, and solids content without affecting material flow. It is suitable for extreme conditions such as high temperatures, pressure, dust, and corrosive environments, and can be used with liquids, mixtures, and solid matters like granulates or powders.
Measuring Principle
The system uses gamma radiation, which is attenuated based on the medium's density. A detector measures this attenuation, allowing for reliable determination of density, concentration, and solids content, unaffected by pressure, temperature, or chemical properties. The system is easy to install, requires no contact with the material, and is maintenance-free.
System Features
Berthold offers customized solutions with various detectors and sources, ensuring high accuracy and stability. Key features include easy installation, high operational safety, stable measurement without recalibration, high sensitivity, and long-term stability.
Product Range
Berthold provides a range of systems tailored for specific applications:
  • LB 444: A proven 2-wire system ideal for standard and special applications, offering a compact design and high reliability.
  • SENSseries LB 480: A compact field device, SIL2 and SIL3 certified, suitable for critical processes with high interference immunity.
  • UniProbe LB 491: A versatile compact device for various applications, featuring HART, Profibus, and Fieldbus communication.
Technical Specifications
The systems feature robust stainless steel housing, various communication interfaces, and explosion protection certification. They provide high measurement accuracy, low source activity, and long service life.
Applications
These systems are used in industries requiring precise density measurements under challenging conditions, such as oil platforms and chemical processing plants. They offer quick start-up, continuous self-monitoring, and adaptability to different measurement tasks.
Device Specifications
  • Uni-Probe LB 491: Utilizes a 4-20 mA current signal for mass flow measurement, offering non-contacting technology benefits. It operates with a power supply of 100-240 VAC or 24 VDC, with options for water cooling and various cable connections.
  • SmartSeries LB 414: Designed for non-hazardous areas, featuring a compact design with integrated transmitter, local display operation, and no recalibration requirement. It supports HART communication and offers robust stainless steel housing.
  • Inline Density Meter LB 379: Combines radioactive source and detector in one unit, using low-energy isotopes for high accuracy in density measurements.
Environmental and Safety Standards
  • Devices are tested for IP protection, mechanical shock, vibration, temperature, and humidity resistance.
  • Explosion protection certifications include ATEX, FM/CSA, and IECEx.
  • Radiation safety is emphasized with in-house source production and training for Radiation Safety Officers.
Applications
  • Mining: SmartSeries LB 414 is used for solids content measurement in thickeners, providing reliable and accurate readings.
  • Oil and Gas: SENSseries LB 480 is used for multiphase level measurement in separators, optimizing the separation process.
Customization and Support
Berthold offers custom-made solutions with a wide range of isotopes and shielding materials, ensuring optimal system configuration and minimal radiation exposure. The company provides extensive support and training for its products.
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Catalog excerpts

Density, Concentration and Solids Content-1

Non-contacting measurement Density, Concentration and Solids Content

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Density, Concentration and Solids Content-2

Non-contacting measurement technology made by Berthold Berthold density measurement systems are used for the continuous process control on pipelines and in vessels. Density, concentration and solids content are determined in a non-contacting manner, without affecting the flow properties of the measured material. Successful applications can be found in a wide range of industries and in particular when facing extreme measurement conditions: ■ Extreme temperatures High pressure Corrosive or abrasive media The measurement can be performed on liquids and mixtures of any type, including acids, bases,...

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Density, Concentration and Solids Content-3

for large pipe diameters and major density fluctuations Measuring configuration installation due to preassembled mounting device activities possible Flexible adjustment to measurement geometry and task Using different detectors and sources enables us to offer customized solutions that perfectly meet your requirements. Detectors and sources can be combined in various ways and may also be inserted in dip pipes. Regardless of the measuring configuration and component aging, all systems can compensate for fluctuating temperatures, which guarantees the highest level of accuracy. 30° or 45° oblique...

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Density, Concentration and Solids Content-4

Highest sensitivity Berthold detectors are particularly sensitive to Gamma radiation. The advantages: ■ Increased measurement accuracy and faster response times ■ Significantly lower source activity ■ Longer service life ■ Use of smaller shieldings resulting in lower acquisition and transportation costs for source and shielding ■ Low dose rate - less than 1 pSv/h Unparalleled long-term stability A measurement that is stable and reliable over many years is an important quality criterion for the selection of radiometric systems. Accordingly, considerable effort was put into the development and...

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Density, Concentration and Solids Content-5

Specialists in radiometric density measurements, Berthold supplies a broad range of system families. They differ in scope of service and range of price. Berthold is able to adapt their product range perfectly to the most varied of applications and requirements. This brochure provides information on each system family. SENSseries LB 480 ■ Compact field device ■ SIL2 and SIL3 ■ HART interface ■ Separate terminal compartment (Ex-e) LB 444 ■ Genuine 2-wire system ■ Separate evaluation unit ■ Intrinsically safe power supply ■ Extra: Inline measuring path for low-energy isotopes SmartSeries LB 414...

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Density, Concentration and Solids Content-6

LB 444 Proven in thousands of applications Using proven control room technology ■ The most widely used radiometric detector worldwide ■ Ideal for standard and special applications such as concentration measurement and product analysis ■ Proven 2-wire system with separate transmitter and intrinsically safe power supply ■ Very easy to use and handle ■ Ideally suited for applications with limited space requirements due to its compact design Full Ex-i (intrinsically safe power supply) Lead collimator provides protection against unwanted background radiation and ensures high reliability and measurement...

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Density, Concentration and Solids Content-7

Design 19“ module 3 HE, 21 TE, protection type IP20 Installation 19“ rack (max. 4 modules), wall housing (max. 2 modules) or switch Menu languages English, German, French Detector operating data Power supply Supplied by transmitter via a 2-wire signal cable Cable connections 1x M16 for cable 4 ... 9 mm Maximum cable length for Berthold cable ID no. 32024, LiYCY-OZ 2 x 1 mm2: 1000 m other cables: max. 40 Q, for intrinsically safe installations: L & C to be considered according to certificate. Wire cross section 0,5 ... 1,5 mm2 Housing material Stainless steel ISO 1.4301 / AISI...

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Density, Concentration and Solids Content-8

The best choice for highest demands The best choice for highest demands ■ Compact field device with integrated transmitter ■ SIL2 and SIL3 certified ■ Process connection via HART ■ Quick Start menu for effective and fast start-up ■ Continuous self monitoring ■ High interference immunity (SIL standard) Extremely robust design Current output active or passive Monitoring of detector temperature with adjustable max./min. threshold for cooling control Monitored current output CPU monitoring through watchdog timer Terminal compartment offering increased safety, easy and safe connection in the field...

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Density, Concentration and Solids Content-9

SENSseries LB 480 for critical processes The SENSseries LB 480 measuring system is especially suited for challenging applications. This is the first radiometric density measuring system to be certified according to SIL2 and SIL3 and features a variety of maintenance-oriented diagnostic functions. For example, the measurement stability is continuously monitored by using the cosmic radiation as a reference measurement. Combined with the unparalleled long-term stability, the SENSseries LB 480 offers the highest level of occupational safety and process reliability. This detector is therefore the best...

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Density, Concentration and Solids Content-10

A universal field device for a variety of applications A versatile compact device ■ Versatile detector for various applications ■ Compact field device with integrated transmitter ■ Communication via HART, Foundation Fieldbus or Profibus PA ■ Communication can be switched from Bus to HART at any time ■ Solid system for standard applications ■ Can also be used for mass flow measurements Current output active or passive CPU monitoring through watchdog timer 3 freely configurable relays Operation via HART communicator, Siemens Simatic PDM or AMS/DeltaV Current output for mass flow The 4 ... 20 mA...

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Density, Concentration and Solids Content-11

Monitored current output A monitored current output provides you with a high level of safety. It ensures that the correct measured values are displayed. The device constantly compares the actual flowing current with the target value. A failure current is generated if any deviations are detected. A watchdog timer monitors the functionally of the CPU at the same time. Mass flow In combination with a flow rate measurement, the Uni-Probe LB 491 can also be used to determine the mass flow rate (t/h). The flow rate signal is directly transferred to the UniProbe as a 4-20 mA current signal before being...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.