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Standard Enclosures

Standard Enclosures
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Standard Enclosures

Product catalog summary
Introduction
BERNSTEIN AG, established in 1947 in Germany, is a family-owned company specializing in industrial safety and enclosure technology. It employs over 500 people across 10 countries and is known for its range of switches, sensors, enclosures, and operator terminals that comply with international safety and machine guidelines.
Product Offerings
BERNSTEIN offers standard enclosures made from materials like aluminium, polycarbonate, ABS, and polyester, designed to protect devices from harsh environments. Customized solutions are available, including machining, finishing, and assembly.
Material Properties
The document compares materials used in enclosures, focusing on properties such as density, impact resistance, tensile strength, and flammability. Aluminium is noted for its mechanical strength and corrosion resistance, while polycarbonate and ABS offer good insulation and impact resistance.
Enclosure Series
  • Series CA (Aluminium): Made from die-cast aluminium alloys, these enclosures offer thermal conductivity and corrosion resistance, with a polyurethane seal and various sizes.
  • Series CT (Polycarbonate and ABS): Lightweight thermoplastic enclosures with high impact strength and chemical resistance, suitable for electrical components, available with quick-release fasteners.
Technical Specifications
Specifications include protection classes, electrical properties, and chemical resistance. Series CA enclosures have an IP66/67 rating, suitable for high corrosion resistance environments.
Thermal Properties and Flammability
Enclosures comply with UL 94 standards and glow wire tests, tested for flammability at V-2 HB and V-0 levels, similar to EC60695-11-10 and IEC60695-11-20 standards.
Product Standards and Conformities
Enclosures conform to directives like RoHS Directive 2011/65/EU and Low Voltage Directive 2014/35/EU, carrying the CE label conforming to EG-No. 765/2008.
Enclosure Specifications
Specifications for Series CT and CP enclosures include dimensions, wall thicknesses, and cover screws. Made from polycarbonate, ABS, and polyester with glass fiber reinforcement, they offer mechanical strength comparable to unalloyed steels.
Sealing Options
Available sealing options include PUR, CR, silicone foam, silicone full, EPDM, and HF/EMC seals, each with specific temperature ranges.
Technical Data and Approvals
Enclosures are approved under UL508A / C22.2 Typ 1, 4, 4x standards, suitable for low-voltage switchgear combinations, available in different colors, and customizable.
Manufacturing Standards
BERNSTEIN follows ISO 9001-2008 standards, detailing dimension tolerances and minimum purchase quantities for cost-effective production.
Enclosure Machining and Threaded Holes
Information on the maximum number of threaded holes for different series and types, with details on machining at right angles to the machining surface.
Overview
Specifications and options for mounting plates, rails, and enclosures, focusing on CP-Enclosures made from polyester and aluminium, with information on accessories, technical data, and ordering details.
Specifications
Article numbers for enclosures with quick-release and screw fasteners, specifying material, thickness, and components like earthing rails and hinges.
Components and Accessories
Key components include mounting plates, rails, earthing bars, hinges, sealing screws, and locks, with materials like galvanised steel and cast aluminium.
Technical Data
Enclosures designed for explosive atmospheres, with protection class IP66 and impact strength greater than 7 joules, certified for explosive dust and gas atmospheres.
Ordering Information
Ordering data for blank enclosures, specifying dimensions and article numbers for enclosures with silicone and EPDM seals.
Additional Services
Services include approvals assistance, customised component mounting, and training courses, offering cross-product system solutions and customer-specific development.
Specifications
Enclosure models CA, CP, and CPS with dimensions and codes, designed for zones 1, 2, 21, and 22, offering protection up to IP66.
Protection Standards
Adherence to protection classes defined by ISO 60529 and IEC 62262, offering dust and moisture protection up to IP67.
Materials and Chemical Resistance
Materials like aluminum and polyester with resistance to chemicals, detailed in a chemical resistance chart.
Accessories
Accessories include cable glands, screw terminals, mounting plates, and earthing bars, enhancing functionality and installation flexibility.
Zone-Specific Requirements
Enclosures for zone 22 must meet protection type tc, while for zone 2, they must meet Ex nA and/or Ex i standards.
Fire and Corrosion Resistance
Fire classification tests and corrosion resistance measures, including a salt spray test, with enclosures designed to be halogen-free and UV resistant.
Electromagnetic Compatibility (EMC)
Enclosures protect against electromagnetic interference, with options for conductive materials and EMC gaskets.
UV Radiation and Material Protection
Special powder coating applied to CA series enclosures to prevent UV-induced oxidation.
Mechanical Strength of Enclosures
CA and CP series enclosures offer enhanced mechanical strength, with characteristics like tensile and flexural strength.
Contact Information
Contact details for BERNSTEIN's international headquarters and regional offices.
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Catalog excerpts

Standard Enclosures-1

The Evergreen of enclosure technology Standard enclosures made of aluminium, polycarbonate, ABS and polyester

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Standard Enclosures-2

Our service for your Smart Factory BERNSTEIN AG, headquartered on the banks of the River Weser in Porta Westfalica, Germany - the “Westfälische Pforte” (Westphalian Gate) between the Weser and the Wiehengebirge mountains – can look back on an eventful past that is directly linked to Germany’s most recent history. It was here, in 1947, that Hans Bernstein founded the “Hans Bernstein Spezialfabrik für Schaltkontakte”, company from which BERNSTEIN AG emerged. The family owned company is now in the hands of the third generation, operates internationally, and employs more than 500 people in 10 countries....

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Standard Enclosures-3

Technically innovative. Personally specific. Individually special – just like you. Customized Solutions are fully integrated into our business and form part of our everyday working life. Employees are treated as our greatest asset as they are responsible for the quality and success of our products. All BERNSTEIN TEAM members are trained and educated to the highest possible standard so that they can deliver “Best in Class” Service and Support. The BERNSTEIN TEAM will always support you both personally and professionally. Working together we will provide you with the best Safe Solution – for any...

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Standard Enclosures-4

Our evergreen enclosure technology Terminal box, enclosure or connection box? Standard enclosures have many different names and meanings to our customers. Enclosures can contain electrical, electronic, pneumatic, control devices and many other items that require protecting from harsh environments. Whether it be in aluminium, polyester, polycarbonate or ABS, BERNSTEIN has the right solution for you. Thanks to different materials, the different enclosure types offer economical solutions for every wish, every requirement and every industrial environment. Personally special. Individually special....

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Standard Enclosures-5

Standard enclosures Customized solutions Custom-made wiring and component assembly is directly integrated into our enclosure production facility. Starting with the pre-assembly of mounting rails and terminals, through to component procurement and complete enclosure assembly, BERNSTEIN can manage this process for you, saving you time and money. YOUR ADVANTAGES • Shortened assembly time • No coordination of external assembly service provider required • Labour savings thanks to using assembled products from one supplier • Simplified logistics chain • Reduced inventory and overh

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Standard Enclosures-6

Standard enclosures Machining examples OUR MACHINING SERVICE As a solutions specialist, BERNSTEIN has core competencies in mechanical engineering. Coupled with an extensive ultra-modern machining and Powder-coating facility, this means that BERNSTEIN can deliver any solution to meet your exacting needs. Whether it’s CNC machining, pre-treatment or specialised finishes, we have the right solution for you. We are not only a solutions provider, we are also the right partner to assist in your design process. With our in-house design team, we can advise on simple things like colours, printing etc.,...

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Standard Enclosures-7

Standard enclosures Material / type selection high Mechanical strength The illustration shows the suitability of different enclosure materials (standard) for mechanical load and corrosion-protecting conditions. Corrosion resistance (suitable for outdoor use) Polycarbonate Type CT ABS Type CT Material property Impact resistance Impact strength Tensile strength Modulus of elasticity (bending test) Limiting flexural stress Volume resistivity Surface resistance Dielectric strength

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Standard Enclosures-8

Standard enclosures Assembly INVENTED BY BERNSTEIN QUICK-RELEASE FASTENER AND FLEXIBLE, INTERNAL ARTICULATED HINGE • Fixing the cover: CT (polycarbonate and ABS) standard with quick-release fastener, optionally available for CA (aluminium) • Time and cost reductions • Easy to use • Easy opening and closing (press and turn 90°) • Easy closure test (recognisable without mechanical test) • High safety: The quick-release fastener is under tension and engages. No opening of the cover in the event of vibrations. • Easy to assemble (easy mounting or retrofitting possible due to self-retaining and detent)...

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Standard Enclosures-9

CLOSING THE COVER • Fixing the cover: CA (aluminium) and CP (polyester) with screws as standard, optionally available for CT • The cover screws of the enclosures are made of stainless steel and thanks to the integrated self-retaining system are protected against loss. Cover screw Note, the self-retaining screw must first be turned/screwed through the cover, not pressed in! SCREW CONNECTION WITH THE BACKGROUND • Mounting by screw channel Details to the assembly can be found on www.bernstein.eu/produkte/gehaeusetechnik

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Standard Enclosures-10

Standard enclosures Series CA (Aluminium) CA enclosures from BERNSTEIN are made of aluminium alloys with copper, silicon, iron and manganese. These elements produce various different properties of the enclosure material. For example, by using copper, the strength is increased while silicon promotes corrosion resistance. Iron ensures a higher conductivity, which is a great advantage especially in the electrical sector. Further positive properties of aluminium alloys are temperature resistance, good thermal conductivity, very good shielding properties and good coating possibilities. The BERNSTEIN...

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Standard Enclosures-11

Series CA Technical data Standard delivery for the following applications Specification according to standard Note Materials Enclosure Die-cast aluminium Colour: black grey 2K polyurethane foam seal Powder coating silver grey Protection classes IP-Code Protection class Rated voltage Electrical properties Protection by protective conductor Chemical properties Corrosion resistance Corrosion resistance Toxic behaviour Halogen free Further information Product standard Empty enclosure for low-voltage switchgear combinations Further versions (the following information is not a standard) Approvals see...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.