1. Catalogs
  2. BERNSTEIN AG
  3. Operator Stations

Operator Stations

Operator Stations
1 / 132 PagesView full catalog

Operator Stations

Product catalog summary
Introduction
BERNSTEIN focuses on integrating ergonomics into industrial workplaces, moving away from outdated workstations. Their solutions are designed to adapt to individual needs, ensuring comfort and efficiency, and comply with DIN ISO 33402-2 standards, offering customizable solutions for various industrial requirements.
Operator Stations
Operator stations serve as communication hubs between humans and machines. BERNSTEIN provides tailored stations that combine quality, service, and customization to meet specific application needs.
Operating Enclosures
  • CC-5000 neXt: High-quality aluminium construction, customizable colors, integrated handles, and options for visual applications.
  • CC-4000 / CC-4000 SL: Designed for high mechanical loads with flexible dimensions and ergonomic handling. The SL variant offers a slim design.
  • CC-3000: Suitable for light-duty applications with various configurations and customization options.
Accessories
Includes keyboard solutions, connection interfaces, safety solutions, and machining services for customized wiring and component installation.
Specifications and Interfaces
Technical components include RJ45, USB interfaces, and protective contact sockets with features like metal silver-colored covers, modular configurations, and IP65 protection for RJ-45 interfaces.
Machining and Custom Solutions
Custom machining services for aluminum panels, including engraving and printing, with options for securing displays in enclosures.
Heat Dissipation Solutions
Fan mounting bracket sets and filter fan sets ensure effective heat management in industrial settings.
Keyboard Drawer Features
Designed for control panels with IP65 protection, ergonomic adjustments, and secure locking mechanisms.
Suspension Systems
The CS-4000 neXt system complies with the Machinery Directive, offering high protection class IP65, internal cable routing, and customizable configurations.
Ergonomic and Adjustable Components
Adjustable keyboard shelves, IPC holders, and mounting elements emphasize ergonomic design and flexibility.
Control Console and Accessories
Integrates command modules and signal units with emergency stop functionality. Accessories include universal trays and box PC holders with IP65 protection.
Aluminium Suspension System
The CS-3000 neXt system offers high functionality, ease of installation, and load capacity with a wide range of configuration options.
Assembly and Materials
Components made from anodized aluminum with options for powder coating in various RAL colors.
CS-3000 Suspension System
  • Components: Includes elbows, joints, adapters, and couplings made from RAL 9006 white-aluminium.
  • Key Features: 300° rotation angle with stops, easy installation, and compatibility with 48 mm round tubing.
  • Applications: Connecting Siemens SIMATIC Pro® Displays and other industrial equipment.
CS-2000 System 80
  • Components: Made from cast aluminium and steel, including standard and elbow couplings, wall joints, and support columns.
  • Key Features: Robust solution for heavy-duty applications with a load capacity of up to 150 kg.
  • Applications: Suitable for machine and plant construction.
CS-480 B.flex System
  • Features: Flexible round tube system for ergonomic adjustment of operator stations.
  • Applications: Ideal for mounting IPCs and operating enclosures on ceilings, walls, or floors.
Materials and Colors
  • Materials: Cast aluminium, GGG 40 cast steel, and St 37 steel.
  • Colors: Light grey (RAL7035) or white-aluminium (RAL 9006).
Accessories
Includes swivel angle limiters, signal lamp adapters, and drilling jigs.
CS-480 B.flex and CS-480 NR Systems
  • Specifications: Compact suspension system with a 48 mm round tube connection, suitable for light to heavy-duty applications.
  • Components and Features: Rotatable couplings, stand bases, and panel couplings made from die-cast aluminium.
  • CS-480 NR System: Made from stainless steel for environments with special hygiene requirements.
Applications and Assembly
Examples of machine and wall connections using various joints and couplings.
Ergonomic Solutions
  • Height-adjustable operator stations (ergo flex, ergo slide) for improving workplace safety and comfort.
Height-Adjustable Operator Stations
  • Specifications: CS-3000 system includes a 1000 mm aluminium tube with height adjustment range of 250 mm.
  • Cable Management: Internal cable management with energy chains.
  • Accessories and Integration: Various keyboard shelves and VESA holders available.
  • Stand Base Features: Options for castors, adjustable feet, or additional weights.
Specifications
Adapter plates and stand bases made from die-cast aluminium and powdered steel.
Procedures
Installation procedures for industrial operator stations, including mounting controllers and command devices.
Standards and Recommendations
Use of high-quality aluminium materials and robust design for industrial use.
Accessories
Includes castor sets, adjustable feet sets, and additional weights for the flex.base.
Industrial Operator Stations
Used for visualizing processes, displaying documentation, and controlling work tasks.
Contact Information
Contact details for BERNSTEIN AG's international headquarters and regional offices.
See more

Catalog excerpts

Operator Stations-1

Operating and monitoring Industry meets ergonomics

 Open the catalog to page 1
Operator Stations-4

Industry meets ergonomics BERNSTEIN showcases its future-oriented workplaces Fixed movement sequences, uniform workstations and rigid controls that demand forced and unnatural working postures from employees are increasingly a relic of bygone times in industry today. The operator of a machine should be able to adapt the working environment to their individual body dimensions, body forces and requirements. That is why, in addition to the flawless functionality of our solutions, we pay particular attention to ergonomics in accordance with DIN ISO 33402-2 when developing new products. Standing,...

 Open the catalog to page 4
Operator Stations-5

OUR SERVICE When you choose an operator station from BERNSTEIN, you not only get a solution that is optimally tailored to your application, but also the all-round package of quality, service and our passion. Our specialists have the answers to your questions and solutions to your challenges. We particularly enjoy cafting customised applications – just ask us!

 Open the catalog to page 5
Operator Stations-7

Accessories operating enclosure SUSPENSION SYSTEMS Height-adjustable operator stations: ergo.flex Quick adjustment: ergo.slide 118 Stand base: flex.base 126 INDUSTRIAL OPERATOR STATIONS

 Open the catalog to page 7
Operator Stations-8

OPERATING ENCLOSURE Modular aluminium operating enclosure The aluminium operating enclosure CC-5000 neXt is a unique design featuring a number of accessories such as the status light. The rounded contours ensure that the enclosure is highly recognisable in machinery and mechanical engineering applications. Dimensions are of up to a maximum 1000 mm in height and width, with possible installation depths from 53 to 334 mm. Product features • esign industrial enclosures for demanding D applications • igh-quality extruded aluminium sections H (natural anodised) • orner module RAL 9006, C white-aluminium...

 Open the catalog to page 8
Operator Stations-9

Application examples Operating enclosure • VESA connection • Front panel with cut-out for IPC Operating enclosure with IPC, operating surface and keyboard drawer • Front panel with cut-out for IPC • perating surface with holes for command devices O • Keyboard drawer Operating enclosure with IPC and operating surface Operating enclosure • Sloping console version • Front panel with cut-out for IPC • With status lamp • With keyboard • ertical console version V • Front panel with cut-out for IPC • perating surface with holes for O command devic

 Open the catalog to page 9
Operator Stations-10

OPERATING ENCLOSURE • Hinge integrated in the design • Not recognisable as a hinge when closed • Unique on the market Rear panel • Hinged variant • Screwed variant • (optional connection to panel coup

 Open the catalog to page 10
Operator Stations-11

Door centring system • Door centring by a door lifter • Not visible when closed • Ensures the exact fit/closing of the door Optional status light • tatus light integrated in the design (RGB LED) S • ncapsulation of the keyboard in a separate E enclosure • Combination into a compact unit • nclination of the keyboard enclosure by 20° I (operating enclosure vert

 Open the catalog to page 11
Operator Stations-12

OPERATING ENCLOSURE Internal dimension Horizontal section External dimension Individual frames Double frames (see vertical handle sections figure) Internal dimension External dimension Vertical section

 Open the catalog to page 12
Operator Stations-13

Vertical (handle) section 53 13.5 External dimension Internal dimension Vertical section

 Open the catalog to page 13
Operator Stations-14

Modular aluminium operating enclosures CC-4000 and CC-4000 SL With its technical features, the CC-4000/CC-4000 SL encapsulates and protects industrial controllers, industrial PCs and operating panels for centralised and decentralised automation in technological processes. The width and height can be freely selected up to a maximum of 800 x 800 mm. The possible depths range from 52 mm to a maximum of 646 mm. For swivelling the enclosure to the position desired by the operator, all sections are equipped with an integrated ergonomic handle. The CC-4000 SL has an elegant and slim profile design and...

 Open the catalog to page 14
Operator Stations-15

Application examples Operating enclosure CC-4000/SL Console version with console roller • To connect the top and bottom parts of the console • Stepless adjustment from 0° – 30° • Suspended version only console base • Standing version console top and bottom part Operating enclosure CC-4000/SL console version with console connector • o connect the top and bottom parts T of the console • Rigid elements • 30° inclination of the console base Operating enclosure CC-4000/SL as upper part of a workstation with coupling • Coupling 90° rotata

 Open the catalog to page 15
Operator Stations-16

Ergonomically shaped handle elements for safe handling Opening the enclosure CC-4000 from the front with swivelling door section Different enclosure depths possible due to the combination of frame and extension sections It is possible to open the CC-4000 enclosure and unhook the entire frame section at the outer joints

 Open the catalog to page 16
Operator Stations-17

Wide range of mounting options due to circumferential fastening grooves Interfaces and RFID card reader in the side section

 Open the catalog to page 17
Operator Stations-18

Front section CC-4000 External dimension Internal dimension Horizontal section

 Open the catalog to page 18
Operator Stations-19

Vertical (handle) section

 Open the catalog to page 19
Operator Stations-20

Front section CC-4000 SL External dimension Internal dimension Horizontal section Extension section for front section CC-4000 External dimension Internal dimension Horizontal and vertical section

 Open the catalog to page 20
Operator Stations-21

Vertical (handle) section Hinged rear panel on frame section

 Open the catalog to page 21
Operator Stations-22

Modular aluminium light-duty operating enclosure CC-3000 The CC-3000 is particularly suitable for encapsulating control panels, industrial computers and display components. It can be freely orderded in height and width up to a maximum recommended dimension of approx. 600 x 600 mm. By combining the two aluminium sections (120 mm and 200 mm) with the additional door section (55 mm), different enclosure depths are possible. BERNSTEIN offers sections in standard and handle versions. Product features • ections optionally with or without handle strip S (see page 22) • xtruded aluminium sections + die-cast...

 Open the catalog to page 22
Operator Stations-23

Application examples Operating enclosure CC-3000 • ith built-in IPC W • onnection from above to the CS-3000 suspension C system Operating enclosure CC-3000 • ith front panel W • Built-in partition • Partial front panel with controls • Keyboard drawer • onnection from below to C ergo fle with adapter plate We make safety happen. ergo slide We make safety happen. X base We make safety happen. Operating enclosure CC-3000 with IPC and operating surface Operating enclosure CC-3000 Bottom connection on CS-480 B.fle System • ront panel with machining for IPC F • Partition • ront panel with processing...

 Open the catalog to page 23

All BERNSTEIN AG catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.