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Steel Belt Casters

Steel Belt Casters

Steel Belt Casters

Product catalog summary
Overview
Berndorf Steel Belt Casters are specialized applications designed for the precise production of high-quality films and foils through thermal drying processes. The Berndorf Band Group uniquely offers solvent-based film casting equipment with complete process simulation capabilities, from extrusion die to winder. Their technology allows for the manufacturing of endless steel belts, ensuring optimal flatness and thickness consistency.
Product Offerings
Berndorf provides a range of casters suitable for individual production, laboratory units, or complete industrial film production lines. These systems can accommodate endless steel belts or those welded on-site. Additionally, Berndorf offers a virtual caster for comprehensive process control.
Industries Served
  • Filter Membranes: Health Care, Pharmacy Industry
  • PMMA: Optical Industry, Electronic Industry, Sanitary Equipment
  • TAC: Optical Industry, Electronic Industry
  • Special Films: Chemical Industry
Global Presence and R&D
With offices in Austria, USA, Japan, and South Korea, Berndorf has a global reach. The company engages in extensive research and development in collaboration with universities and research institutes.
Advantages and Benefits
  • Simulated airflow ensures temperature uniformity of +/-1.5°C across the belt.
  • Unique drive system maintains line speed uniformity within +/-1%.
  • Zero Emission DAC/TAC solvent recovery process reduces costs and environmental impact.
  • Virtual caster provides process simulation and control.
  • Design minimizes line vibration and production issues.
  • Specially coated idler rollers prevent steel belt damage.
  • High precision in production ensures superior product quality.
Caster Systems
Type TAC Membrane
  • Solvents: Methylene chloride, methyl alcohol, dichloromethane, isopropyl, ethyl acetate, ethanol, water
  • Explosion protection: Yes/No
  • Typical production speed: 80 m/min
  • Typical casting belt length: 100 - 120 m
  • Thermal energy source: Hot air from steam/air heat exchangers, impingement nozzles, tempered drums
  • Steel belt surface: High mirror polished, mill finished, buffed, ground
Contact Information
Berndorf Band Engineering GmbH
Leobersdorfer Straße 26, 2560 Berndorf, Austria
Phone: +43 2672 800 0
Fax: +43 2672 800 174
Email: [email protected]
Website: www.berndorfband-group.com
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Catalog excerpts

Steel Belt Casters-1

BAND GROUP Berndorf Steel Belt Casters are belt applications which enable a precise production of high quality films and foils by thermal drying processes. The Berndorf Band Group is the only company world wide which is able to supply solvent based film casting equipment based upon complete process simulation from extrusion die to winder. A special production technology allows steel belt manufacturing in endless shapes, which ensures the best achievable steel belt flatness and thickness variation. Whether individual production casters, a laboratory unit or a complete industrial film production line, we develop and build casters which accept endless steel belts as well as steel belts welded at site. Additionally Berndorf provides the virtual caster as a complete process control system. Industries Filter Membranes: Health Care Pharmacy Industry PMMA: Optical Industry Electronic Industry Sanitary Equipment TAC: Optical Industry Special Films: Electronic Industry Chemical Industry

 Open the catalog to page 1
Steel Belt Casters-2

With branch offices and subsidiaries in Austria, USA, Japan and South Korea the company is represented globally. Additionally Berndorf Group conducts intensive research and development work with universities and research institutes. Advantages and Benefits • Fluid dynamics simulated airflow ensures +/-1,5°C temperature uniformity over width and length • Unique drive system guarantees +/-1% line speed uniformity • Cost reduction and protection of the environment due to Zero Emission DAC/TAC solvent recovery process • Virtual caster as process simulation and control system • Tested design avoids...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.