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Modular Double Belt Press

Modular Double Belt Press

Modular Double Belt Press

Product catalog summary
Overview
The document introduces the Modular Double Belt Press (MDBP) by Berndorf Band Group, highlighting its flexibility and cost-efficiency for production companies facing changing demands. The MDBP allows for a customizable arrangement of modules to meet specific production needs.

Specifications
The MDBP features a modular system that can combine different press types in a single production line. Key specifications include:
  • Steel Belt width: 800 mm (31.50 in)
  • Process zone length: up to 5.5 m (18 ft)
  • Heating temperatures: up to 420 °C (788 °F)

Production Testing
Customers can conduct individual production tests at the R&D Center in Berndorf, Austria, to determine the optimal module configuration for their products. Expert support is available for setting process parameters.

Module Types
The MDBP offers various modules, including:
  • Sliding Plate Module - High Pressure (SPM-HP)
  • Sliding Plate Module - Heating (SPM-H)
  • Sliding Plate Module - Temperature Control (SPM-TC)
  • Roller Carpet Module (RCM)
  • Fixed Roller Module (FRM)
Each module has specific pressure and temperature capabilities, allowing for precise process control.

Advantages
The MDBP provides several advantages:
  • Tailored module setup for thermoplastic composites
  • Precise control of polymer-specific cooling curves
  • Operating temperature up to 420 °C (788 °F) for high-end polymers
  • Pressure up to 50 bar (725 PSI) for high consolidation levels
  • Quick module exchange without dismantling the Steel Belt

Application Areas
The MDBP is suitable for a wide range of applications, including:
  • Composites
  • Flooring
  • Synthetic Flatware
  • Building & Construction
  • Woven Fabric Laminate
  • Honeycomb and Sandwich Panels
  • Luxury Vinyl Tiles
  • Conveyor Belts
  • Polymer Sheets

Contact Information
The document provides contact details for Berndorf Band Group's global offices, including locations in Austria, Japan, Colombia, China, South Korea, and the USA.
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Catalog excerpts

Modular Double Belt Press-1

BAND GROUP Your Worldwide Flexible Solution

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Modular Double Belt Press-2

Steel Belts | Belt Systems | Worldwide Service Flexible Production Processes One of the challenges for production companies is the ongoing change in demand. The Berndorf Band Group, together with its customers, finds ways to produce flexible and cost-efficient at the same time. Therefore, the Modular Double Belt Press offers the best solution for current and future processing needs. The modular system of the Double Belt Press enables a product specific arrangement of different modules. Due to its flexibility, different press types can be combined in a single production line.

 Open the catalog to page 2
Modular Double Belt Press-3

In the R&D Center at Berndorf, AT, customers can convince » Support by experts for optimal process parameter settings themselves about the advantages of the Modular Double Belt Press. » Individual module arrangements The interplay of process know-how and state-of-the-art technology » Several heating and cooling modules available* represents the optimum decision-making basis for the selection and » Steel Belt width: 800 mm | 31.50 in arrangement of modules according to product requirements. » Process zone length up to 5.5 m | 18 ft

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Modular Double Belt Press-4

Steel Belts | Belt Systems | Worldwide Service Flexible Module Arrangement with Different Press Types in One Single Machine* Product Infeed Symbol picture with an exemplary module configuration Infeed Terminal Sliding Plate Module High Pressure (SPM-HP) Sliding Plate Module Sliding Plate Module Temperature Control Heating (SPM-H) (SPM-TC)

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Modular Double Belt Press-5

Outfeed Terminal New module set-up tailored towards the needs of thermoplastic composites Precise process control in terms of polymer specific cooling curves Operating temperature up to 420 °C | 788 °F enables the production of high-end polymers Pressure up to 50 bar | 725 PSI ensures highest consolidation levels Quick module exchange without Steel Belt dismantling by Belt widths up to 800 mm | 31.50 in Sliding Plate Module Cooling (SPM-C)

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Modular Double Belt Press-6

Steel Belts | Belt Systems | Worldwide Service Roller Carpet Module (RCM) 'Schematic illustration. More details upon request

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Modular Double Belt Press-7

Application Areas Composites Synthetic Flatware Building & Construction Woven Fabric Laminate Elastic Flooring Conveyor Belts Honeycomb and Sandwich Panels Cork Flooring Polymer Sheets Roofing Material Luxury Vinyl Tiles Recycled Sheets

 Open the catalog to page 7
Modular Double Belt Press-8

The application areas for Steel Belts and Belt Systems of Berndorf Band Group are as broad and individual as your requirements. Give us the opportunity to discuss your goals in a personal meeting. Together we will find the right solution for your requirements. Beijing Berndorf Technology Development China Co., Ltd. No 17, Xinggu West RD, Xinggu Economic & Development Zone, Pinggu 101200 Beijing, China T: +86 108 072 390 1 E: [email protected] ^2 Berndorf Band GmbH Leobersdorfer Strasse 26 2560 Berndorf, Austria T: +43 2672 800 0 E: [email protected] ^2 Berndorf Sondermaschinenbau GmbH Leobersdorfer...

 Open the catalog to page 8
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.